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Passat B2 (1981-1988) Passat B3 (1988-1993) Passat B4 (1988-1996) Passat B5 (1996-2005) Passat B6 (2005-2010)

Repair and maintenance Volkswagen Passat B4 (1988-1996)

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  • Passat B4

This page contains detailed step-by-step instructions for both car owners and repair specialists regarding the maintenance and repair of German cars "Volkswagen Passat 4" of the fourth generation, known under the code B4. These cars were produced between 1993 and 1997.

This manual covers a wide range of information necessary for performing repair work and maintenance of various types of engines installed in these models. In particular, it covers the following engine categories:

Gasoline engines:

8-valve engines (SOHC):

• 1.6 liter capacity (EZ model).

• 1.8 liter capacity (RP, ABS, P8, 2E, AGG models).

16-valve engines (DOHC):

• 1.8 liter capacity (KR model).

• 2.0 liter capacity (9A, ABS models).

Diesel engines:

• 1.6 liters capacity (models RA, SB).

• 1.9 liters capacity (models 1Y, AAZ, 1Z, AFN).

Each section of the manual contains detailed descriptions of processes, necessary tools and recommendations for troubleshooting, which makes it an indispensable assistant for anyone who wants to independently service or repair their VW Passat B4.

See this guide at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
General information
User manual
Control lamps on the instrument cluster
Controls and instrumentation
On-board computer
Opening the hood
Full list of articles in this category »
Maintenance
View of the engine compartment
Checking the engine oil level
Engine oil change
Checking the coolant level
Full list of articles in this category »
Technical data
Car models
Mass of cars
Overall dimensions of cars
Petrol 8-valve engines
Full list of articles in this category »
8-valve engine
Engine repair
Removal and installation of the power unit
Disassembling the engine
Engine assembly
Cylinder block. Features of the device
Full list of articles in this category »
Cooling and lubrication system
Features of the cooling system
Replacing the coolant
Removal, disassembly and assembly of the water pump
Checking the cooling system
Full list of articles in this category »
Supply system
EZ Engine Power System
Checking and adjusting the carburetor
Full list of articles in this category »
Ignition system
Features of the ignition system of the EZ engine
Removal and installation the ignition distributor sensor
Setting the ignition timing using a stroboscope
Ignition system for «RP» engines manufactured before 1993.
Full list of articles in this category »
Fuel injection «Mono-Jetronic»
Central fuel injection system «MONO-JETRONIC»
Checking and adjusting the fuel injection system «MONO-JETRONIC»
Fuel pump
System self-diagnosis
Full list of articles in this category »
Control system «Mono-Motronic»
Integrated engine management system «MONO-MOTRONIC»
Checking and adjusting the fuel injection control subsystem
Checking the forced idle system
Fuel pump
Full list of articles in this category »
Control system «Digifant»
Integrated engine management system «DIGIFANT»
Fuel injection control subsystem
Checking and adjusting engine idle speed
Checking the Idle Speed Control Solenoid Valve
Full list of articles in this category »
Control system «Simos»
Integrated engine management system «SIMOS»
Checking and adjusting idle speed
Checking and adjusting the throttle valve opening
Checking the fuel pressure in the system
Full list of articles in this category »
16-valve engine
Engine repair
Features of the design of 16-valve gasoline engines
Crank mechanism
Features of the gas distribution mechanism
Features of the cylinder head design
Full list of articles in this category »
Cooling and lubrication system
Cooling system. General information
Removal and installation the water pump
Disassembling and assembling the water pump
Lubrication system
Full list of articles in this category »
Fuel injection «K-Jetronic»
Fuel injection system «K-Jetronic»
Design of some injection system devices
Work in different modes
Location of the K-Jetronic fuel injection system and ignition system components
Full list of articles in this category »
Control system «KE-Motronic»
Integrated engine management system «KE-Motronic»
Fuel injection control subsystem
Checking and adjusting the fuel injection control subsystem
Checking the idle speed
Full list of articles in this category »
Control system «Digifant»
Integrated engine management system «Digifant 3.0/3.2»
Checking and adjusting the main units of the subsystem
Checking and adjusting the idle switch
Ignition Timing Control Subsystem
Full list of articles in this category »
Diesel engine
Engine repair
Diesel engines. General information
Removal and installation the engine
Disassembling the engine
Engine assembly
Full list of articles in this category »
Cooling and lubrication system
Features of the cooling system
Removal and installation the water pump
Features of the lubrication system
Removal and installation the oil pump
Full list of articles in this category »
Power and control system
Features of the power supply system of engines «1Y», «RA», «SB», «AAZ»
Power supply system with mechanical drive of engines «1Y», «RA», «SB», «AAZ»
Removal and installation of fuel injection pump
Adjusting the fuel injection advance angle
Full list of articles in this category »
Turbocharging system
Turbocharging system — general information
Removal and installation a turbocharger
Checking the boost pressure
Features of the turbocharging system
Full list of articles in this category »
Digital control system
Digital engine control system «1Z» and «AFN»
The structure and operating principle of a digital diesel control system
Checking and adjusting the central control system
Removal and installation injectors
Full list of articles in this category »
Transmission
Clutch
Clutch — features of the device
Removal and installation the clutch
Mechanical clutch drive
Checking the clutch operation
Full list of articles in this category »
Manual gearbox
Features of the mechanical gearbox
Removal and installation the gearbox
Disassembling the gearbox
Primary shaft of the gearbox
Full list of articles in this category »
Hydromechanical gearbox
Features of the hydromechanical gearbox type 096
Features of the hydromechanical gearbox type 01
Removal and installation of automatic transmission type 096
Checking the gearbox oil level
Full list of articles in this category »
Front wheel drive
Features of the front wheel drive device
Removal and installation front wheel drive shafts
Replacing the protective covers of the outer joints of the front wheel drive shafts
Replacing the protective covers of the inner joints of the front wheel drive shafts
Full list of articles in this category »
Chassis
Car suspension
Features of the front suspension device
Removal and installation of telescopic struts and springs of the front suspension
Removal and installation front suspension arms
Replacing the silent blocks of the front suspension arms
Full list of articles in this category »
Steering
Features of the steering device
Removal and installation the steering shaft
Removal and installation the steering gear
Mechanical steering
Full list of articles in this category »
Brake system
Features of the brake system
Brake drive
Anti-lock braking system
The principle of operation of the braking system
Full list of articles in this category »
Body
Body elements
Features of the body structure
Paint care
Lubrication of moving parts of doors and hood
Removal and installation of the body
Full list of articles in this category »
Electrical equipment
Power devices
Electrical equipment. Features of the device
Rechargeable battery
Generator
Removal and installation the generator
Full list of articles in this category »
Lighting and appliances
Lighting fixtures
Light and sound signaling devices
Headlight adjustment
Removal and installation headlights
Full list of articles in this category »
Electrical circuits
Electrical diagram of the Passat car with the RV engine
Conventional symbols on electrical equipment diagrams
Symbols used in electrical diagrams
Wiring diagrams for cars with the «EZ» engine
Full list of articles in this category »


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  • Clutch
  • Four-speed gearbox
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  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
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