Features of the manual transmission device Four- or five-speed gearbox type 02A with synchronizers in all forward gears is combined with a differential and final drive, the gear ratio of which can have several values (see...
Removal and installation of a transmission Place the car on a lift. Disconnect the reverse light switch connector. On vehicles with a turbocharged diesel engine, remove the pipes of the pressurization system. On vehicles...
Gearbox disassembly Clean the gearbox, drain the oil from the gearbox housing by unscrewing the oil drain plug (pic. 4-14), and install it on a stand for disassembly. Remove the speedometer drive...
Transmission input shaft For disassembly, install the input shaft with the 4th gear on the support plates and press the bushing, thrust washer, rear roller bearing inner ring and 4th gear with a press....
Input shaft assembly Install the 3rd gear gear on the input shaft with the shoulder towards the retaining ring. Install retaining ring. Press the 4th gear gear with a collar towards the retaining ring...
Gearbox output shaft For disassembling the output shaft (pic. 4-29) put the support plates under the gear of the 2nd gear and with the help of a press resting on the end of the output shaft (pic....
Output shaft assembly Before assembly, check the technical condition of the parts and, if necessary, replace damaged parts. To check the degree of wear of the blocking rings of the synchronizers,...
Differential For disassembly, press the bearing outer races out of the sockets of the clutch housing and gearbox housing. remove the adjusting ring from the socket of the clutch housing. Using...
Selection of an adjusting ring for differential bearings Note. This operation is performed in case of replacement of the clutch housing or gearbox housing, differential box or roller bearings. Press the outer races of the bearings into...
Gearbox Assembly Install new O-rings on the pinion shaft front bearing cap bolts. Install the input shaft into the clutch housing. secondary shaft (pic. 4-38) and reverse idle gear axle with drive...
Adjustment of a drive of a gear change Set the shift lever to the neutral position. Remove the gear shift knob and boot. Loosen the nuts securing the shift and selector cables to the gearbox. Remove the reverse light...