Remove the gear shift knob and boot.
Loosen the nuts securing the shift and selector cables to the gearbox.
Remove the reverse light switch located on the gear selector.
Loosen the adjusting screw on the gear lever (pic. 4-49), install the VW template 3192 on the gear lever and fix the template with the hook and clamping screw. Set the gearshift lever to the left stop of the template backstage, push the lever to the left as far as it will go and in this position fix the backstage with the locking screw. Place the shift lever on the right stop of the template yoke and tighten the adjusting bolt on the shift lever.
Pic. 4-49. Adjustment of cables of shift and a choice of transfers
I - installation of the template on the gear lever:
1 —template VW 3192;
2 - locking screw of the template;
3 - locking screw of the scenes of the template;
4 - gear lever. The arrow shows the adjusting bolt of the gear lever;
II - installation of the template on the gear selection mechanism:
1, 2 — template VW 3192/1;
3 - bolts for fastening the shift cables and gear selection.
Install template VW 3192/1 and the key on the gearshift mechanism of the gearbox without moving the gear selector lever in the vertical direction (pic. 4-49). In this position, tighten the shift and select cable bolts.
Remove the adjustment templates from the gear lever and from the gearbox. Move the gearshift lever to the neutral position: the lever must be in the 3rd and 4th gear shift line. Make sure that the shifting and locking of the gears is correct, especially the reverse gear. Install boot and shift knob.
Pic. 4-50. Details of the gear shift drive and gear selection mechanism:
I - 4-speed gearbox; II - 5-speed gearbox.
1 - gearshift lever;
2 - lever handle;
3 - lever cover;
4 - spring;
5 — the directing plug of the lever of a gear change;
6 — a cable of a choice of transfers;
7 - gear shift cable;
8 - protective cover;
9 - gearshift lever;
10 - gear selection lever;
11 - body;
12 - gear shift shaft;
13 - fork switching III and IV gears;
14 — a fork of switching of I and II transfers;
15 — a leash of a fork of switching of III and IV transfers;
16 — a leash of a fork of switching of I and II transfers;
17 — a leash of a fork of inclusion of a backing;
18 — fork of inclusion of a backing;
19 — a leash of a fork of inclusion of the V transfer;
20 - fork of inclusion of V transfer.
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