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LT 28/35 (1975-1991) Beetle (1960-1986) Caddy 3 (2003-2010)

Repair and maintenance Volkswagen Caddy 3 (2003-2010)

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  • Volkswagen
  • Caddy 3

If you are the owner of a used German minivan "Volkswagen Caddy 3" (code 2K), which was produced between 2003 and 2020, then this manual in electronic format will become an indispensable tool for self-service and repair of your car. It contains all the necessary information that will help you maintain your minivan in perfect condition and perform the necessary maintenance work.

For owners of models with diesel engines, the manual provides data on 1.9-liter (1896 cm³) engines, which have various modifications, such as BJB, BLS and BSU, with a power of 75 to 105 hp. Also described are 2.0-liter (1968 cm³, BDJ/BST) engines with a power of 69 hp. These engines are reliable and economical, and in the manual you will find tips on their maintenance, diagnostics and repair.

In addition, the manual covers in detail the petrol engines that were installed on the VW Caddy 3. You will be able to familiarize yourself with information about engines with a volume of 1.4 liters (1390 cm³, BCA and BUD modifications, with a capacity of 75 and 80 hp) and 1.6 liters (1595 cm³, BGU/BSE/BSF, with a capacity of 102 hp). For owners of petrol versions, there are also recommendations for maintenance and repair, which will allow you to keep them in excellent condition.

See this guide at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
General information
User manual
Governing bodies
Instrument cluster
Instrument cluster indicator lights
Multifunctional instrument cluster indicators
Full list of articles in this category »
Daily care
Relay and fuse location (2005 and later)
Incandescent lamps used in cars
General information about maintenance
Frequency of maintenance work
Full list of articles in this category »
Maintenance
Disconnecting and connecting terminals from the battery
Removal and installation the battery
Removal the center cap of the wheel
Replacing brake fluid
Full list of articles in this category »
Petrol engines 1.4 l
Engine repair
Technical characteristics of 1.4 L BCA, BUD and 1.6 L BGU, BSE, BSF petrol engines
Removal and installation of a 1.4L engine (BCA and BUD)
Engine disassembly and assembly (BCA and BUD)
Removal and installation a poly V-belt
Full list of articles in this category »
Cooling and lubrication system
Elements of the lubrication system
Removal and installation of lubrication system components
Removal and installation the oil filler neck
Removal and installation the oil pan
Full list of articles in this category »
Power and exhaust system
General information on removing and installing fuel system components
Parts and components of the power supply system
Crash Fuel Cut-Off System
Checking the fuel pump performance
Full list of articles in this category »
Petrol engines 1.6 l
Engine repair
1.6L Petrol Engines (BGU, BSE and BSF) — design description
Removal a gasoline engine
Installing a gasoline engine
Disassembly and assembly of a gasoline engine
Full list of articles in this category »
Cooling and lubrication system
Lubrication system — design description
Oil filter with heat exchanger — design description
Removal and installation of the oil pan
Removal and installation the oil pump
Full list of articles in this category »
Power and exhaust system
Air and fuel injection system
Parts and components of the air supply system of BGU, BSE, BSF engines
Fuel manifold parts with injectors for 1.4 and 1.6 L engines
Parts and components of the air supply and filtration system
Full list of articles in this category »
Diesel engines
Engine repair
Technical characteristics of 1.9 L and 2.0 L diesel engines
Timing drive components and parts
Auxiliary unit drive
Cylinder block and related components
Full list of articles in this category »
Cooling and lubrication system
List of units and parts of the lubrication system
List of oil filter and heat exchanger parts
Turbocharger bearing lubrication pressure oil line
General information about the engine cooling system
Full list of articles in this category »
Power and exhaust system
Fuel supply system
Fuel filter parts and components
Removal and installation the fuel delivery module
Removal and installation the fuel level sensor
Full list of articles in this category »
Transmission
Mechanical gearbox 0AH
Manual transmission identification data
Types and design of manual transmissions
Description of the clutch design
Repair of the clutch release mechanism
Full list of articles in this category »
Mechanical gearbox 0A4
Description of the design of the 0A4 mechanical transmission
Gear shift mechanism
Checking the operation of the gear shift mechanism
Removal and installation the gear shift mechanism
Full list of articles in this category »
Drive shafts
General description of drive shafts
Removal the drive shaft
Installing the drive shaft
Parts and components of the drive shaft with CV joint VL100
Full list of articles in this category »
Chassis
Car suspension
Front wheel suspension — design description
Removal and installation the subframe
Setting the suspension to a position corresponding to the curb weight
Checking the condition of ball joints
Full list of articles in this category »
Steering
Removal and installation the steering wheel
Removal and installation a multifunction steering wheel
Steering column — design description
Steering column — removal and installation
Full list of articles in this category »
Brake system
Technical characteristics of the brake system
List of parts and components of the front brake FS III
Removal and installation brake pads (FS III)
Removal and installation the brake caliper (FS III)
Full list of articles in this category »
Body and wiring diagrams
Interior and exterior
Removal and installation the front center console (van)
Removal and installation the front part of the center console (station wagon)
Removal and installation the center console (van)
Removal and installation the center console (station wagon)
Full list of articles in this category »
Electrical circuits
Rules for using electrical circuits
List of electrical equipment elements shown in the diagrams
Motronic injection system for the 1.4 l 55 kW BCA petrol engine
Simos injection system for 1.6 l, 75 kW engines, BGU, BSE, BSF since May 2005
Full list of articles in this category »


Share information:

Caddy 3 
  • General information
  • User manual
  • Daily care
  • Maintenance
  • Petrol engines 1.4 l
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Petrol engines 1.6 l
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Diesel engines
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Mechanical gearbox 0AH
  • Mechanical gearbox 0A4
  • Drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body and wiring diagrams
  • Interior and exterior
  • Electrical circuits
Beetle 
  • General information
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
LT 28/35 
  • General information
  • Maintenance
  • Power unit
  • Petrol engines 2.0L
  • Petrol engines 2.4L
  • Diesel engines
  • Cooling and heating
  • Fuel and exhaust system
  • Ignition system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan shaft
  • Rear axle
  • Chassis
  • Brake system
  • Car suspension
  • Steering system
  • Body
  • Body elements
  • Doors, locks and windows
  • Electrical equipment
  • Power devices
  • Equipment and devices
  • Electrical circuits
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