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LT 28/35 (1975-1991) Beetle (1960-1986) Caddy 3 (2003-2010)

Online repair manual for Volkswagen LT 28/35 (1975-1991)

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  • LT 28/35

This repair and maintenance manual is intended for owners of used German minibuses and commercial vehicles "Volkswagen LT 28/31/35/40/45", manufactured from 1975 to 1991. It will be useful for car owners who independently perform maintenance and repair work on their equipment at home.

Of the gasoline power units, the manual describes 2.0-liter (1984 cm³) engines with the CH and CL indexes, with a power of 72 hp, as well as a more powerful 2.4-liter (2396 cm³) engine with the DL and HS markings, producing 85-90 hp. These power units are characterized by reliability and easy maintenance.

For diesel units, the guide covers 2.4 L (2383 cm³) models with codes CP, DW and DV with power outputs of 75-102 hp, known for their fuel efficiency and long service life.

See this guide at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
General information
Maintenance
Overall dimensions, weight and fuel specifications
Vehicle identification numbers
Routine maintenance
Troubleshooting
Full list of articles in this category »
Power unit
Petrol engines 2.0L
2.0L Petrol Engine Specifications
Description of the 2.0L petrol engine
Routine maintenance
Basic operations that can be carried out without removing the engine from the vehicle
Full list of articles in this category »
Petrol engines 2.4L
2.4-liter engine specifications
General description — models with a 2.4 l engine
Basic operations that can be carried out without removing the engine from the vehicle
Removal the car engine
Full list of articles in this category »
Diesel engines
Technical characteristics of diesel engines
Detailed specifications of diesel engines
Distribution mechanism — general information
Cylinder head — general information
Full list of articles in this category »
Cooling and heating
Cooling, Heating and Ventilation System Specifications
Description and maintenance
Cooling system — replacing coolant and flushing the system
A mixture of antifreeze and water
Full list of articles in this category »
Fuel and exhaust system
Fuel system, exhaust system and emission control specifications
Air Cleaner — maintenance, removal and installation
Fuel filter — replacement
Fuel pump (mechanical) — removal and installation
Full list of articles in this category »
Ignition system
Ignition system specifications
General description of the ignition system
Breaker contacts — replacement
Contact closing angle — checking and adjustment
Full list of articles in this category »
Transmission
Clutch
Clutch specifications
Clutch Description
Clutch — adjustment
Clutch cable — replacement
Full list of articles in this category »
Car gearbox
Gearbox specifications
Description and maintenance of the gearbox
Gear shift mechanism (4 speeds) — adjustment
Gear shift mechanism (4 speeds) — removal, disassembly, assembly and installation
Full list of articles in this category »
Cardan shaft
Cardan shaft specifications and description
Cardan shaft — removal and installation
Universal joints of the cardan shaft — inspection
Troubleshooting — driveshaft
Full list of articles in this category »
Rear axle
Rear axle specifications and description
Rear axle maintenance
Gear oil seal replacement
Axle shafts and bearings (LT 28, 31) — removal, disassembly and installation
Full list of articles in this category »
Chassis
Brake system
Brake system specifications
Description of the braking system
Maintenance and adjustment
Brake disc pads — inspection and replacement
Full list of articles in this category »
Car suspension
Suspension and steering specifications
Description of the suspension and steering mechanism
Maintenance and inspection
Front shock absorber — removal, inspection and installation
Full list of articles in this category »
Steering system
Steering wheel — removal and installation
Steering column — removal and installation
Steering gear adjustment
Steering box — removal and installation
Full list of articles in this category »
Body
Body elements
Description of the body and chassis
Body and chassis — maintenance
Bumpers — removal and installation
Radiator grille — removal and installation
Full list of articles in this category »
Doors, locks and windows
Doors — maintenance
Front Door Inner Trim Panel — removal and installation
Front door — disassembly and assembly
Front door — removal and installation
Full list of articles in this category »
Electrical equipment
Power devices
Battery — maintenance and support
Battery — precautions
Battery — removal and installation
Generator — removal, overhaul and installation
Full list of articles in this category »
Equipment and devices
Specifications, general information on electrical equipment
Fuses and relays — general information
Direction indicators and hazard warning lights
Steering Column Switches — removal and installation
Full list of articles in this category »
Electrical circuits
The basic layout is 4-cylinder models produced since 1981.
Basic diagram of 6-cylinder models produced in 1983-1985
Typical layout — 6-cylinder models produced in 1986 and 1987
Additional wiring diagram for headlight washers, models produced since 1981
Full list of articles in this category »


Share information:

Caddy 3 
  • General information
  • User manual
  • Daily care
  • Maintenance
  • Petrol engines 1.4 l
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Petrol engines 1.6 l
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Diesel engines
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Mechanical gearbox 0AH
  • Mechanical gearbox 0A4
  • Drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body and wiring diagrams
  • Interior and exterior
  • Electrical circuits
Beetle 
  • General information
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
LT 28/35 
  • General information
  • Maintenance
  • Power unit
  • Petrol engines 2.0L
  • Petrol engines 2.4L
  • Diesel engines
  • Cooling and heating
  • Fuel and exhaust system
  • Ignition system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan shaft
  • Rear axle
  • Chassis
  • Brake system
  • Car suspension
  • Steering system
  • Body
  • Body elements
  • Doors, locks and windows
  • Electrical equipment
  • Power devices
  • Equipment and devices
  • Electrical circuits
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