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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

2.0L Petrol Engine Specifications (VW Lt 28)

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  • 2.0L Petrol Engine Specifications
            0


General data



Engine type4-cylinder in-line, overhead camshaft, water-cooled
Engine codeSN (since August 1975.), CL (since May 1976.)
Cylinder diameter86.5 mm
Piston stroke84.4 mm
Working volume1984 cm³
Compression ratio8.2:1
Maximum output power55 kW (72 hp) at 4300 rpm
Maximum torque150 Nm at 2400 rpm
Compression in cylinders (hot engine, throttle wide open):
Engine code SNEngine code CL
Normal (the engine is in good condition)8-11 bar7-10 bar
Minimum6 bar5 bar
Maximum difference between compression in different cylinders3 bar3 bar

Crankshaft



Number of main bearings5
Main journal diameter (standard):
Up to engine number SR 010 673
59.958-59.978 mm
C engine number CH 010 67463.958-63.978 mm
Repair dimensions-0.25, 0.50 and 0.75 mm
Crankpin diameter (standard)47.958-47.978 mm
Main bearing working clearance:
New bearing
0.02-0.08 mm.
Acceptable limit0.16 mm
Connecting rod bearing working clearance:
New bearing
0.02-0.07 mm
Acceptable limit0.10 mm
Axial displacement of the crankshaft:
New crankshaft
0.10-0.19 mm
Acceptable limit0.25 mm
connecting rod lateral play:
New connecting rod
0.05-0.30 mm
Acceptable limit0.40 mm

Pistons and piston rings



Standard piston diameter (3 classes)86.46, 86.49 and 86.50 mm
Corresponding cylinder diameter86.51, 86.52 and 86.53 mm
Repair dimensions+0.25, 0.50 and 1.00 mm
Lateral clearance of piston ring in groove:
New
0.04-0.07 mm
Wear limit0.1 mm.
Ring lock gap:
New
0.3-0.5 mm
Wear limit1.0 mm
Position of the ring locksThey are spaced relative to each other by 120°

Camshaft



Number of bearings5
Soybean movement0.2 mm (maximum)
Runout of the central bearing0.02 mm (maximum)



Cylinder head



MaterialLight alloy
Limit deformation of the contact surface with the cylinder block0.1 mm

Valves and guide bushings



Length of valve guide bushings (from the retaining ring to the edge of the sleeve):
Intake valves
17.0 mm
Exhaust valves23.7 mm
Valve stem clearance in the guide bushing (measured by rocking the valve head, see text):
Intake valves
0.9 mm (maximum)
Exhaust valves1.1 mm (maximum)
Valve timing (with a valve lift of 1.0 mm):
The inlet valve opens
2° before TDC
The inlet valve closes35° after TDC
The exhaust valve opens72° BDC
The exhaust valve closes11° after t.m.
Valve clearancesCold engineHot engine
Intake valves0.10-0.15 mm0.20-0.25 mm
Exhaust valves0.40-0.45 mm0.45-0.50 mm

Lubrication system



Crankcase capacity:
Without filter replacement
4.0 l
With filter replacement4.5 l
Oil pressure (oil temperature 80°C, engine speed 2000 rpm)3.0-4.0 bar
Oil pump clearances:
Circumferential clearance of gears
0-0.13 mm
Axial clearance of gears0.03-0.07 mm

Tightening torque (Nm)



Clutch housing bolts;M825
M1275
Engine mount nuts and bolts45
Crankshaft pulley bolt300
Water pump bolts22
Cylinder head bolts (loosen 30° before tightening):
Cold engine
100
Warm engine120
Clutch housing bolts30
Pallet screws: M68
M815
Rear Cylinder Head Bolts10
Oil pump intake pipe bolts10
Thermostat housing cover bolts10
Main bearing cap bolts:
With hex head
80
With a hole in the head for a hexagon65
Connecting rod cap bolts60
Fan blade bolts25
Oil pump mounting bolts10
Camshaft sprocket bolt80
Camshaft bearing cap bolts10
Camshaft bearing cap nuts20
Oil pressure relay10
Coolant temperature sensor8
Drain plug of the pan40
Timing belt tensioner retaining bolt40
Timing belt tensioner mounting bolts20
Flywheel bolts90

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Next articles
Description of the 2.0L petrol engine
Routine maintenance
Basic operations that can be carried out without removing the engine from the vehicle
Engine cover — removal and installation
Timing Belt — removal and installation
Camshaft — removal and installation


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