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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Detailed instructions for repairing Volkswagen LT 2D (1996-2003)

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  • Volkswagen
  • LT 2D

This repair and maintenance manual is addressed to owners of used commercial vehicles and minibuses "Volkswagen LT 2D" of the second generation, produced from 1996 to 2006. Depending on the carrying capacity, the models were marked as LT28 (2.8 t), LT35 (3.5 t), LT46 (4.6 t) and others. The manual will become an indispensable assistant for those who prefer to take care of their vehicle themselves and carry out repairs in a garage.

Among the gasoline engines the manual covers the 2.3-liter inline four-cylinder engine (2295 cm³, AGL) with a capacity of approximately 143 hp.

As for the diesel versions, it describes the 2.5-liter (2461 cm³) with the indexes AGX, AHD, ANJ, ARA, BBE, BBF with a power of 74 to 110 hp, as well as the 2.8-liter TDI (2799 cm³) with the codes AGK, ATA, developing 125-158 hp. These engines are valued for their economical fuel consumption and long service life.

See this guide at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
General information
User manual
General information — introduction
Location of switches, instruments and control levers
Owner's Manual — Seats
Parking brake system drive lever
Full list of articles in this category »
Maintenance
Engine specifications
Air filter with maintenance indicator
Cleaning the air filter housing and replacing the filter element
Dust and pollen filters
Full list of articles in this category »
Power unit
Petrol engines 2.3 l
Engine technical data
Removal and installation the engine
Removal and installation the alternator drive belt, coolant pump and air conditioning compressor
Checking the valve timing
Full list of articles in this category »
Diesel engines 2.5 l
Engine technical data
Removal and installation the engine
Cylinder head
Timing belt for camshaft drive
Full list of articles in this category »
Diesel engines 2.8 l
Engine technical data
Removal and installation the engine
Generator and air conditioning compressor drive belt
Gas distribution mechanism
Full list of articles in this category »
Injection system (diesel 2.8 l)
CDI injection system for the 2.8L AUH engine
Interrogation and clearing of fault memory
Reading a block of measured values
Removal and installation the high-pressure fuel pump
Full list of articles in this category »
Transmission
Clutch
Pedal assembly
Clutch pedal
Hydraulic drive and clutch release mechanism
Full list of articles in this category »
Manual gearbox
Technical data of manual transmissions 000.1 and 000.2
Gear shift lever
Removal and installation the gearbox
Clutch housing, input shaft and gear shift mechanism
Full list of articles in this category »
Differential
Disassembly and assembly of the main gear reducer
Disassembling and assembling the differential
Differential without locking
Differential with locking
Full list of articles in this category »
Chassis
Car suspension
Front suspension — technical data
Removal and installation the anti-roll bar
Removal and installation the steering knuckle
Removal and installation the shock absorber
Full list of articles in this category »
Steering system
Steering column and steering wheel
Removal, installation and adjustment of the steering gear
Power steering pump
Wheel alignment angles
Full list of articles in this category »
Brake system
Technical data of braking systems
Vacuum booster and brake master cylinder
ITT floating caliper for LT 28/35 vehicles
Perrot floating caliper for LT 46 vehicles
Full list of articles in this category »
Body
Body elements
Front fender
Radiator grille and air intake grille
Old version hood
Front bumper
Full list of articles in this category »
Heating system
Elements of the heating system
Regulators for controlling the supply of heated and fresh air
Removal and installation the heater
Disassembling and assembling the heater
Full list of articles in this category »
Electrical equipment
Equipment and devices
Immobilizer — fault memory query
Immobilizer — clearing fault memory and completing the output
Adaptation of ignition keys
Adaptation when replacing the engine control unit or fuel shut-off valve control unit
Full list of articles in this category »
Electrical circuits
How to read and use electrical diagrams
Basic wiring diagram from March 1997 (I). Battery, ignition switch
Basic wiring diagram from March 1997 (II). Fresh air blower...
Basic wiring diagram from March 1997 (III). Instrument cluster, fuel gauge...
Full list of articles in this category »


Share information:

Caddy 3 
  • General information
  • User manual
  • Daily care
  • Maintenance
  • Petrol engines 1.4 l
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Petrol engines 1.6 l
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Diesel engines
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Mechanical gearbox 0AH
  • Mechanical gearbox 0A4
  • Drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body and wiring diagrams
  • Interior and exterior
  • Electrical circuits
Beetle 
  • General information
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
LT 2D 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 2.3 l
  • Diesel engines 2.5 l
  • Diesel engines 2.8 l
  • Injection system (diesel 2.8 l)
  • Transmission
  • Clutch
  • Manual gearbox
  • Differential
  • Chassis
  • Car suspension
  • Steering system
  • Brake system
  • Body
  • Body elements
  • Heating system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
LT 28 
  • General information
  • Maintenance
  • Power unit
  • Petrol engines 2.0L
  • Petrol engines 2.4L
  • Diesel engines
  • Cooling and heating
  • Fuel and exhaust system
  • Ignition system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan shaft
  • Rear axle
  • Chassis
  • Brake system
  • Car suspension
  • Steering system
  • Body
  • Body elements
  • Doors, locks and windows
  • Electrical equipment
  • Power devices
  • Equipment and devices
  • Electrical circuits
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