Manual transmission identification data 1 - Letter designation and production date of the gearbox 2 - Manual transmission number 0AH Manual transmission number 0AN Letter designation and date of production of the...
Types and device manual transmission Transmission diagram Arrows show the direction of movement I, II, III, IV, V, R. Gears A. Main gear 1. Engine 2. Clutch 3. Manual transmission 4. Primary shaft 5. Output shaft 6....
Description of the clutch design 1. Release bearing 2. Screw: 5 Nm 3. Clutch release lever 4. Spring latch 5. Guide sleeve 6. Primary shaft seal 7. Ball stop: 20 Nm 8. Gearbox 9. Hex head screw: 20 Nm 10. Stopper...
Repair of the clutch release mechanism Remove the screws to remove the clutch release lever (indicated by arrows). Then remove the clutch release lever with release bearing and guide sleeve from the input shaft and...
Gearshift Mechanism — Design Description Attention! If the radio is coded, write down its code, When repairing the gear shift mechanism in the engine compartment (1) disconnect the ground wire from the battery (2) and...
Gearbox — removal Attention! With the ignition off, disconnect the ground from the battery. 1. Remove the casing from the engine. 2. Remove the air filter housing. 3. Remove the battery along with...
Gearbox — installation Please follow the instructions below before installation. All threaded holes into which self-locking screws have been inserted must be cleaned of residues of threadlocker. All...
Removal and installation of the manual transmission housing Carter KP: 1. Cone head screw: 25 Nm 2. Shaft with flange and spring 3. Screw: 5 Nm + 90° (replaced by a new one) 4. Clutch housing 5. Carter KP 6. Clutch release lever 7. Screw:...
Gearbox disassembly 1. Drain gear oil. 2. Remove the clutch release lever (A). release bearing and guide bush (arrows). 3. Unscrew the fastening screw of the right flange shaft (IN). 4. Remove the...
Gearbox Assembly 1. Fix primary (2) and secondary shaft (1) in bracket with deep groove ball bearing. 2. Install the mechanism (forks) inclusion (4) into the annular groove of the gear clutch. 3....
Internal shift mechanism manual transmission Specification of parts of an assembly unit «Internal shift mechanism» Manual transmission type 0AH to drawing VC4.053 Pos. Part Number Name Note PC. 1 0AF 301 230 A Switch block 1...
Dismantling and assembly of the input shaft Specification of parts of an assembly unit «input shaft» Manual transmission type 0AH to drawing VC4.057 Pos. Detail number Name Note (1*) PC. 1 02T311 103K input shaft Z=ll+22...
Checking the synchronizer ring for wear Press the blocking ring against the synchronizer sleeve and measure the distance (A) between them. When installing new parts for 3rd, 4th and 5th gears, the opening should be...
Determining the thickness of the thrust ring Install 2.0mm Thrust Ring (A). Compress the input shaft. Measure the gap between the thrust ring (A) and inner ring (IN) tool (WITH). Determine the thickness of the ring using the...
Dismantling and installation of the secondary shaft Specification of parts of an assembly unit «output shaft» Manual transmission type 0AH to drawing VC4.068 Pos. Part Number Name Note* PC. 1 02T311198G output shaft 75/16 FZU, KBQ...
Dismantling and assembly of a secondary shaft List of assembly unit parts «output shaft» with technological notes to figure VC4.069: 1. Clutch housing. 2. Cylindrical rolling bearing (Installation position: Bearing locating...
Installation position of 3rd and 4th gears Set 4th gear (A) on the secondary shaft with a ledge (arrow 1) towards 3rd gear (IN). Install thrust rings (2 and 3). Set 3rd gear (IN) on the secondary shaft with a ledge (arrow...
Differential — design description Specification of parts of an assembly unit «Differential» Manual transmission type 0AH to drawing VC4.079 Pos. Detail number Name Note PC. 1 0AN 409021 J Differential 75/16 FZU,...
Dismantling and assembling the differential List of assembly unit parts «Differential» with technological notes to figure VC4.080: 1. Countersunk head bolt (screwed into a threaded bushing). 2. Right shaft with flange. 3....