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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Disassembly and assembly of the secondary shaft (VW Caddy 3)

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  • Disassembly and assembly of the secondary shaft
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List of parts of the assembly unit «Secondary shaft» with technological notes to figure VC4.069:

List of parts of the assembly unit "Secondary shaft" with technological notes to figure VC4.069:
1. Clutch housing.
2. Cylindrical rolling bearing (installation position: bearing locking ring on the secondary shaft side).
3. Secondary shaft (when replacing a cylindrical bearing, the secondary shaft must also be replaced).
4. 4th gear (installation position: protrusion towards 3rd gear).
5. Thrust ring.
6. Thrust ring.
7. 3rd gear pinion (installation position: protrusion towards 4th gear).
8. Thrust ring.
9. 2nd gear synchronizer clutch.
10. Needle bearing.
11. Inner ring of 2nd gear synchronizer.
12. 2nd gear outer ring (replace if the surface is rough).
13. 2nd gear locking ring.
14. Hub with sliding sleeve of synchronizer of 1st and 2nd gear.
15. Thrust ring.
16. 1st gear synchronizer locking ring (install so that the recesses coincide with the crackers of the synchronizer hub).
17. Outer ring of 1st gear.
18. Inner ring of 1st gear (make sure there are no burrs on the protrusions).
19. Needle bearing.
20. 1st gear synchronizer clutch.
21. Bracket with radial ball bearing (when removed from the gearbox housing, it must be replaced; when replacing the ball bearing, be sure to replace the bracket).
22. Gearbox housing.
23. 5th gear (installation position: protrusion on the side of the gearbox housing cover).
24. Thrust ring (be sure to replace).
25. Spring.
26. Sliding sleeve of synchronizer 1st and 2nd gear.
27. 1st and 2nd gear synchronizer hub.
28. Rusks (3 pcs.).

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Removal and installation the secondary shaft
Disassembling and assembling the hub with a sliding sleeve of the 5th gear synchronizer
Determining the thickness of the thrust ring
Checking the synchronizer locking ring for wear
Disassembly and assembly of the hub with a sliding sleeve of the synchronizer of 3rd and 4th gears
Dismantling and assembly of the primary shaft
Next articles
Setting position of 3rd and 4th gears
Checking the inner ring of the 1st and 2nd gear synchronizer for wear
Checking the 1st and 2nd gear synchronizer locking ring for wear
Installation position of the outer, inner and locking rings of 2nd gear
Disassembly and assembly of the hub with a sliding sleeve of the synchronizer of 1st and 2nd gears
Differential — design description


Similar articles from other manuals for VW cars:
Disassembly and assembly of the secondary shaft of the gearbox Passat B2 (1981-1988)
Secondary shaft and differential — engines 1.5/1.6/1.8 Golf 1 (1974-1984, petrol)
Removal and installation the propeller shaft Polo 4 (2001-2009)
Replacing the secondary shaft seal ring Touareg 1 (2002-2006)
Balance shaft drive chain Tiguan 1 (2007-2015)
Intermediate shaft — removal and installation Sharan 1 (1995-2000)
Speedometer shaft — removal and installation Transporter T4 (1990-2003)
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