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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Dismantling and assembly of the primary shaft (VW Caddy 3)

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  • Dismantling and assembly of the primary shaft
            0


Dismantling and assembly of the primary shaft


Specification of parts of the assembly unit "Primary shaft" of the manual transmission type 0AN to figure VC4.057



Pos.Part numberNameNote (1*)Pcs.
102T311 103KPrimary shaftZ=ll+22 FZU, FZT, HFN, GUG1
(1)02T311 103 TPrimary shaftZ=II+22 KBQ1
(1)02T311 103RPrimary shaftZ=13+21 GXZ1
202T311 265SNeedle bearing separator30,5x35,5x26,51
302T311 129 AJ3rd gear pinion41/32 FZU, FZT HFN, GUG, KBQ1
(3)02T311 129K3rd gear pinion43/31 GXZ1
402T311 269 VSynchronizer locking ring,3
602T311 301 D3-4th gear synchronizing clutchUse with part 02T 311 269 B12
702T311311Aspring4
702T311311Aspring4
8084311313Locking element6
902T311 145 R4th gear pinion38/41 FZU, FZT, KBQ, HFN1
(9)02T311 145 R4th gear pinion40/39 GXZ1
(9)02T311145 AK4th gear pinion38/41 GUG1
1002T311 132ANeedle bearing24,3x35,5x26,31
1202T311 155AThrust washer24x42x31
1302T311327Thrust ring21,8x27x21
1402T311 375 ERoller bearing without an inner ring24,1x47x17,71
15
16085 311431 CNeedle bearing1
1702T311 158 R5th gear pinion37/50 FZU, FZT, KBQ, HFN1
(17)02T311 158 N5th gear pinion39/48 GXZ1
(17)02T311 158 AK5th gear pinion37/50 GUG1
2002T311241A5th gear synchronizing clutch1
21020311331 BThrust ring1
22085311 187Thrust ring17,7x2
(22)085311 187 AThrust ring17,7x2,1
(22)085311 187 BThrust ring17,7x2,2
2302T311 503CReverse gear shaft1
2402T 311 529BReverse gearZ=24 FZU, FZT GXZ, HFN, GUG1
(24)02T311 529CReverse gearZ=24 KBQ1
25910437 01Socket head screwM8x401
30Gearbox housing



(1*) This column shows the number of teeth on the input shaft, the gear ratios of the 3rd, 4th and 5th gear pairs and the letter designations of the gearboxes in which the specified parts are used.

List of parts of the assembly unit «Primary shaft» with technological notes to figure VC4.058:

List of parts of the assembly unit "Primary shaft" with technological notes to figure VC4.058:
1. Thrust ring (be sure to replace).
2. Hub with sliding sleeve of 5th gear synchronizer.
3. 5th gear synchronizer locking ring.
4. 5th gear synchronizer clutch.
5. Needle bearing (replaced together with the bushing).
v. Bushing (replaced together with the needle bearing).
7. Gearbox housing.
8. Bracket with radial ball bearing (when removed from the gearbox housing, it must be replaced; when replacing the ball bearing, be sure to replace the bracket).
9. Primary shaft.
10. Needle bearing.
11. 3rd gear synchronizer clutch.
12. 3rd gear synchronizer locking ring.
13. Hub with sliding sleeve of synchronizer of 3rd and 4th gears.
14. 4th gear synchronizer locking ring.
15. 4th gear synchronizer clutch.
16. Bushing (replaced together with the needle bearing).
17. Needle bearing (replaced together with the bushing).
18. Thrust washer.
19. Inner ring of cylindrical bearing.
20. Locking ring (replace with a new one).
21. Cylindrical rolling bearing with locking ring (installation position: bearing locking ring on the input shaft side).
22. Clutch housing.
23. Spring.
24. Sliding sleeve of synchronizer of 3rd and 4th gears.
25. 3rd and 4th gear synchronizer hub.
26. Rusks (3 pcs.).
27. Spring.
28. Rusks (3 pcs.).
29. 5th gear synchronizer hub.
30. 5th gear synchronizer sliding sleeve.
31. Locking ring.


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Previous articles
Disassembly and assembly of the internal gear shift mechanism
Internal gear shift mechanism of a manual transmission
Gearbox assembly
Disassembling the gearbox
Removal and installation of the primary shaft, secondary shaft, differential
Removal and installation the manual transmission housing
Next articles
Disassembly and assembly of the hub with a sliding sleeve of the synchronizer of 3rd and 4th gears
Checking the synchronizer locking ring for wear
Determining the thickness of the thrust ring
Disassembling and assembling the hub with a sliding sleeve of the 5th gear synchronizer
Removal and installation the secondary shaft
Disassembly and assembly of the secondary shaft


Similar articles from other manuals for VW cars:
Assembling the primary shaft Passat B4 (1988-1996)
Dismantling and installation of the drive shaft Golf 3 (1991-1997)
Removal and installation the propeller shaft Polo 4 (2001-2009)
Replacing the generator drive shaft seal Touareg 1 (2002-2006)
Balance shaft drive chain Tiguan 1 (2007-2015)
Intermediate shaft — removal and installation Sharan 1 (1995-2000)
Dismantling and installation of the cardan shaft Transporter T3 (1979-1992)
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