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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Removal and installation the secondary shaft (VW Caddy 3)

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  • Removal and installation the secondary shaft
            0


Removal and installation the secondary shaft


Specification of parts of the assembly unit "Secondary shaft" of the manual transmission type 0AH to figure VC4.068



Pos.Part number according to the catalogNameNote*Pcs.
102T311198GSecondary shaft75/16 FZU, KBQ1
(1)02T311198 LSecondary shaft75/16 HFN1
(1)02T311198VSecondary shaft76/15 FZT, GXZ1
(1)02T311198 CSecondary shaft69/14 GUG until 10/01/20061
(1)02T311198 MSecondary shaft69/14 GUG from 02.10.20061
202T311373DRoller bearing without an inner ring55x32x181
302T311351 F4th gear pinion38/41 FZU, FZT, HFN, KBQ1
(3)02T311351 E4th gear pinion40/39 GXZ1
(3)02T311351 AB4th gear pinion38/41 GUG1
402T311317Thrust ring32,8x38x2,52
4A02T311321Thrust ring28,3x36,3x2,51
4B085311 317Thrust ring24,9x2,51
502T311 285Q3rd gear pinion3rd gear 41/32 FZU, HFN, KBQ1
(5)02T311 285 AA3rd gear pinion41/32 FZT, GUG1
(5)02T311 285 N3rd gear pinion43/31 GXZ1
602T311 281 H2nd gear pinion43/22 FZU, FZT, HFN, GUG, KBQ1
(6)02T311 2612nd gear pinion2nd gear 44/21 GXZ1
702T311 265 CNeedle bearing separator30,5x35,5x26,51
8085311 2771st and 2nd gear synchronizer locking ring2
9085311 279Sliding clutch for engaging 1st and 2nd gears2
1002T311 2471st and 2nd gear synchronizer locking ring2
12O2T311 239CSynchronizing clutch for engaging 1st and 2nd gears1
1302T311249ASpring1st and 2nd gears2
14084311313Locking element3
19085311 115Needle bearingK27X32X24.81
2002T311251Gear38/11 FZU, FZT, HFN, GUG, KBQ1
(20)02T311 251 81st gear pinion49/13 GXZ1
2102T311206EBracket with radial ball bearing1
21ASocket head screwM6x20.56
2202T311361 B5th gear pinion37/50 FZU, HFN, KBQ1
(22)02T311 361 N5th gear pinion37/50 FZT, GUG1
(22)02T311361 A5th gear pinion39/48 GXZ1
23085311 187Thrust ring17,7x2
(23)085311 187AThrust ring17,7x2,1
(23)085311 1878Thrust ring17,7x2,2
24Clutch housing

*This column shows the final drive ratios (for secondary shaft), gear ratios of 1st, 2nd, 3rd, 4th and 5th gear pairs and letter designations of gearboxes in which the specified parts are used.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Disassembling and assembling the hub with a sliding sleeve of the 5th gear synchronizer
Determining the thickness of the thrust ring
Checking the synchronizer locking ring for wear
Disassembly and assembly of the hub with a sliding sleeve of the synchronizer of 3rd and 4th gears
Dismantling and assembly of the primary shaft
Disassembly and assembly of the internal gear shift mechanism
Next articles
Disassembly and assembly of the secondary shaft
Setting position of 3rd and 4th gears
Checking the inner ring of the 1st and 2nd gear synchronizer for wear
Checking the 1st and 2nd gear synchronizer locking ring for wear
Installation position of the outer, inner and locking rings of 2nd gear
Disassembly and assembly of the hub with a sliding sleeve of the synchronizer of 1st and 2nd gears


Similar articles from other manuals for VW cars:
Disassembly and assembly of the secondary shaft of the gearbox Passat B2 (1981-1988)
Secondary shaft and differential — engines 1.5/1.6/1.8 Golf 1 (1974-1984, petrol)
Removal and installation the propeller shaft Polo 4 (2001-2009)
Replacing the secondary shaft seal ring Touareg 1 (2002-2006)
Balance shaft drive chain Tiguan 1 (2007-2015)
Intermediate shaft — removal and installation Sharan 1 (1995-2000)
Speedometer shaft — removal and installation Transporter T4 (1990-2003)
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