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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Disassembly and assembly of the hub with a sliding sleeve of the synchronizer of 1st and 2nd gears (VW Caddy 3)

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  • Disassembly and assembly of the hub with a sliding sleeve of the synchronizer of 1st and 2nd gears
            0


Contents: Installation position of the 1st…↓ 1st gear setting position ↓ Installation position of the 1st…↓
Place the sliding sleeve onto the hub. In this case, the ends (D) of the hub and the recesses for the crackers (E) of the coupling must coincide. After installation, the notch (A) and wide projection (B) must be directed towards the outer splines of the coupling (C).

The device of the hub with a sliding clutch of the synchronizer of 1st and 2nd gears (to figure…

The device of the hub with a sliding clutch of the synchronizer of 1st and 2nd gears (to figure VC4.074):
1. Springs
2. Sliding synchronizer clutch
3. Synchronizer hub
4. Rusks


Insert the crackers into the recesses (arrows). Set the springs at a 120° angle relative to each other. The bent end of the spring should be located in the hollow cracker.

Insert the crackers into the recesses (arrows). Set the springs at a 120° angle relative to each…





Installation position of the 1st gear outer ring



The projections (arrows) point towards the reverse gear.

The projections (arrows) point towards the reverse gear.


1st gear setting position



The projections (arrows 1) of the 1st gear (A) must enter the recesses (arrows 2) in the locking ring (8).

[The original material is available on the portal: vwmanual.ru]

The projections (arrows 1) of the 1st gear (A) must enter the recesses (arrows 2) in the locking…


Installation position of the 1st gear synchronizer clutch



The protrusion (A) is directed towards 2nd gear (B). The cutouts on the protrusion (arrows) should align with the notches on the outer ring.

The protrusion (A) is directed towards 2nd gear (B). The cutouts on the protrusion (arrows) should…

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Installation position of the outer, inner and locking rings of 2nd gear
Checking the 1st and 2nd gear synchronizer locking ring for wear
Checking the inner ring of the 1st and 2nd gear synchronizer for wear
Setting position of 3rd and 4th gears
Disassembly and assembly of the secondary shaft
Removal and installation the secondary shaft
Next articles
Differential — design description
Removal and assembling the differential


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