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Polo 3 (1995-2003) Polo 4 (2001-2009)

Repair and maintenance Volkswagen Polo 4 (2001-2009)

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  • Polo 4

This section provides detailed instructions that are intended for independent repair and maintenance of a German-made passenger car - "Volkswagen Polo 4" (factory code 9N). This is the fourth generation of the model, which was produced from 2002 to 2009. The instructions cover a wide range of work, including the removal and installation of various units, as well as the disassembly and assembly of vehicle components.

Particular attention is paid to engines: the manual provides examples for gasoline engines with a volume of 1.2 liters (models AZQ and AWY), 1.4 liters (models AUA, BBY, AXU, AUВ and BBZ1), as well as for diesel engines with a volume of 1.4 liters (models AMF and BAY) and 1.9 liters (models ASY, ATD, AXR and ASZ).

The manual contains step-by-step instructions that will help VW Polo 4 owners perform repair work on their own, from replacing small parts to more complex operations such as disassembling and assembling the engine. This guide will be a useful tool for those who prefer to take care of their car themselves and save on car service services.

See this guide at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
General information
User manual
Vehicle and engine identification
Engine specifications
Car wash
Paint care
Full list of articles in this category »
Maintenance
Maintenance at irregular intervals (Longlife-Service)
Maintenance at scheduled intervals
Maintenance with engine oil change
Maintenance card
Full list of articles in this category »
Power unit
Engine repair
Petrol engine with a working volume of 1.2 liters
Engine timing mechanism
Cylinder head of the AZQ petrol engine with a displacement of 1.2 litres and a power of 47 kW (64 hp)
Cylinder head — AWY petrol engine with a displacement of 1.2 liters and a power of 40 kW (55 hp)
Full list of articles in this category »
Cooling and lubrication system
Lubrication system
Checking oil pressure and oil pressure sensor
Oil pump/oil pan
Coolant circulation
Full list of articles in this category »
Control system
Gasoline injection and ignition system
Safety precautions when working with the injection system of a gasoline engine
Operation of the gasoline engine management system
Sensors and actuators of injection systems
Full list of articles in this category »
Injection system (diesel)
Methods of mixture formation in diesel engines
Preheating system
Removal and installation glow plugs
High pressure fuel pump/nozzle/unit-nozzle
Full list of articles in this category »
Supply system
Power supply system. General information
Safety and cleanliness rules when working with the fuel supply system
Safety rules when working with the power supply system
Fuel tank/fuel pump/fuel filter
Full list of articles in this category »
Exhaust system
Exhaust gas system
Preventing Damage to the Catalytic Converter
Operation of the catalytic converter
Turbocharger for PD-TDI engine with a displacement of 1.4/1.9 l
Full list of articles in this category »
Chassis
Front suspension
General information
Front wheel suspension
Removal and installation the shock absorber strut
Shock absorber/ shock absorber/ coil spring
Full list of articles in this category »
Rear suspension
Rear wheel suspension
Removal and installation the rear coil spring
Removal and installation the rear shock absorber
Disassembly and assembly of the shock absorber
Full list of articles in this category »
Steering
Steering system/ inflatable airbag
Safety precautions when working with an airbag
Removal and installation of the airbag unit of POLO vehicles
Removal and installation the steering wheel
Full list of articles in this category »
Wheels and tires
Wheels and tires. General information
Tire inflation pressure
Tyre and wheel designations/date of manufacture
Wheel balancing
Full list of articles in this category »
Brake system
Brake system. General information
Technical characteristics of the brake system
Front disc brake mechanism FS-II
Front disc brake mechanism FS-III
Full list of articles in this category »
Body
Interior
Important instructions for performing work operations and safety precautions
Removal and installation spacer/spring clamps
Removal and installation the interior rearview mirror
Removal and installation the handle on the ceiling
Full list of articles in this category »
Exterior
Exterior of the body
Safety precautions when performing bodywork
Windshield damage from stone impacts
Removal and installation the lower engine compartment casing
Full list of articles in this category »
Electrical equipment
Equipment and devices
Electrical equipment system. General information
Installation of additional components of the electrical equipment system
Troubleshooting electrical equipment
Checking the serviceability of an electrical switch
Full list of articles in this category »
Wiper system
Replacing the rubber band of the windshield wiper blade
Removal and installation the windshield washer nozzle
Removal and installation the rear window washer nozzle
Removal and installation the washer pump
Full list of articles in this category »
Lighting system
Table of lamps
Replacing POLO headlight bulbs
Replacing headlight bulbs IBIZA
Removal and installation headlights
Full list of articles in this category »
Electrical circuits
Getting to know the electrical circuit
Construction of electrical circuits
Conventional symbols in electrical circuits
Battery, ignition and starter switch...
Full list of articles in this category »


Share information:

Polo 4 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Control system
  • Injection system (diesel)
  • Supply system
  • Exhaust system
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Wheels and tires
  • Brake system
  • Body
  • Interior
  • Exterior
  • Electrical equipment
  • Equipment and devices
  • Wiper system
  • Lighting system
  • Electrical circuits
Polo 3 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 1.4 and 1.6
  • Petrol engines 1.4 (V16)
  • Petrol engines 1.6 and 1.8
  • Diesel engines 1.7 and 1.9
  • Diesel engines 1.9 D and TD
  • Transmission
  • Mechanical gearbox 085
  • Mechanical gearbox 020/02K
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and instruments (until 2000)
  • Equipment and instruments (after 2000)
  • Electrical circuits
  • Wiring diagrams (petrol)
  • Wiring diagrams (diesel)
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