AZQ 1.2L petrol engine, 47kW (64 hp); AXU direct injection petrol engine with a displacement of 1.4 liters and a power of 63 kW (86 hp)
1 - cylinder head with camshaft housing
Do not process sealing surfaces. The camshaft bearings are built-in. Apply sealant AMV 188 001 02 from VW before installation.
When installing vertically from above, insert the dowel pins into the holes in the cylinder head.
2 - cylinder block
Connects to the crankcase with bolts.
Caution: Do not loosen the crankcase mounting bolts. Loosening the bolts causes deformation of the bearing beds in the cylinder block and crankcase. If the bearing cap bolts have been loosened, the cylinder block, crankcase and crankshaft must be replaced as a complete set.
3 - shaft of the balancing mechanism
4 - gear
For the shaft of the balancing mechanism.
5 - oil pump
Replace only as an assembly.
6 - guide pins, 20 Nm
7 - damper bar
For roller chain.
8 - asterisk
For crankshaft.
9 - asterisk
To drive the oil pump.
10 - roller chain
Before removing, mark the direction of travel (mounting position).
11 - asterisk
For oil pump.
12 - engine tray
Thoroughly clean the sealing surfaces before installation. Install with VW silicone sealant D 176 404 A2. The thickness of the sealant bead should be 2...3 mm. After applying the sealant, install the drip tray within 5 minutes at the latest. After installation, allow the sealant to harden for about 30 minutes, only then pour in engine oil.
13 - bolt, 15 Nm
14 - bolt, 8 Nm
15 - cover
16 — bolt, 20 Nm + 90° (¼ turn)
17 - bearing sleeve
18 — a belt pulley of a cranked shaft
19 — bolt, 90 Nm + 90° (¼ turn)
Always replace with a new one. Lubricate the bolt before installation. When tightening, lock the belt pulley with the VW-3415 tool or with a conventional stopper.
20 - bolt, 25 Nm
21 - bolt, 45 Nm
22 - bolt, 10 Nm
23 - to the intake manifold
24 - bolt, 10 Nm
25 - oil separator
With vacuum valve.
26 - sealing ring
In case of damage, replace with a new one.
27 - crankcase distribution mechanism
Install with VW sealant D 176 404 A2.
Before installation, to ensure a better fit, it is recommended to screw two M6x75 guide pins into the head and cylinder block, and also tighten the engine pan with two bolts.
28 - cover
29 - sealing ring
In case of damage, replace with a new one.
30 - bolts, 50 Nm + 90° (¼ turn)
Tightening torque for AWY engine with displacement 1.2 l: 20 Nm + 90°.
31 - tensioner strap
32 - chain tensioner, 40 Nm
33 - bolt, 15 Nm
34 - roller chain
35 - chain sprockets
For camshafts.
36 - bolt, 15 Nm
37 - damper bar
38 - washers
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