Vehicle maintenance Volkswagen Polo 4
Maintenance at irregular intervals (Longlife-Service)
POLO vehicles are serviced at so-called extended intervals. At the factory, the engines are filled with age-resistant engine oil. As a result, the service intervals increase...
POLO vehicles are serviced at so-called extended intervals. At the factory, the engines are filled with age-resistant engine oil. As a result, the service intervals increase...
Maintenance at scheduled intervals
IBIZA Service intervals for SEAT IBIZA depend on the time elapsed since the last service and the vehicle's mileage. Some time before the scheduled maintenance, the maintenance...
IBIZA Service intervals for SEAT IBIZA depend on the time elapsed since the last service and the vehicle's mileage. Some time before the scheduled maintenance, the maintenance...
Maintenance with engine oil change
Maintenance with engine oil change should be performed at the following intervals: Maintenance at extended intervals or at non-scheduled intervals: in accordance with the interval...
Maintenance with engine oil change should be performed at the following intervals: Maintenance at extended intervals or at non-scheduled intervals: in accordance with the interval...
Maintenance card
Maintenance should be performed at the following intervals: Maintenance at extended intervals or at non-regulated intervals: The work indicated below by the symbol • must be...
Maintenance should be performed at the following intervals: Maintenance at extended intervals or at non-regulated intervals: The work indicated below by the symbol • must be...
Additional work within the framework of maintenance
Every 2 years Brake fluid: replace. Exhaust gas composition test for the first time after 3 years, then every 2 years: check the idle speed, CO content, ignition timing; read...
Every 2 years Brake fluid: replace. Exhaust gas composition test for the first time after 3 years, then every 2 years: check the idle speed, CO content, ignition timing; read...
Maintenance work
This section describes the work that must be carried out in accordance with the maintenance chart on the various units of the vehicle. Where necessary, references are made to the...
This section describes the work that must be carried out in accordance with the maintenance chart on the various units of the vehicle. Where necessary, references are made to the...
Engine and exhaust system
In accordance with the maintenance chart, the following work must be performed at certain intervals: Engine/engine compartment: visual inspection of connections for tightness....
In accordance with the maintenance chart, the following work must be performed at certain intervals: Engine/engine compartment: visual inspection of connections for tightness....
Engine/engine compartment: visual inspection of connections for tightness
Special tool: not required. Unfasten and remove the top engine cover. Remove the bottom one engine compartment cover . Inspect and ensure that the following systems are tight,...
Special tool: not required. Unfasten and remove the top engine cover. Remove the bottom one engine compartment cover . Inspect and ensure that the following systems are tight,...
Checking/filling engine oil
The engine oil level must be checked and topped up if necessary before each long journey. The engine should consume no more than 1.0 l of engine oil per 1,000 km. Higher oil...
The engine oil level must be checked and topped up if necessary before each long journey. The engine should consume no more than 1.0 l of engine oil per 1,000 km. Higher oil...
Engine oil change/oil filter change
To change the oil you will need the following special tool: Special tool for releasing oil filter (oil filter pliers, strap or spanner wrench). Depending on the version, a...
To change the oil you will need the following special tool: Special tool for releasing oil filter (oil filter pliers, strap or spanner wrench). Depending on the version, a...
Draining engine oil
Diesel engine: Unscrew the oil filter cap. This will allow engine oil to drain from the filter housing into the engine sump. Using a suction syringe, suck out oil from the engine...
Diesel engine: Unscrew the oil filter cap. This will allow engine oil to drain from the filter housing into the engine sump. Using a suction syringe, suck out oil from the engine...
Replacing the oil filter
Caution: The old oil filter or replacement filter element must be disposed of as special waste. Petrol engine with a working volume of 1.4 l AUA/ AUB/BBY/BBZ Using a 30 mm wrench,...
Caution: The old oil filter or replacement filter element must be disposed of as special waste. Petrol engine with a working volume of 1.4 l AUA/ AUB/BBY/BBZ Using a 30 mm wrench,...
Filling with engine oil
Caution: In the case of a diesel engine, after changing the engine oil, when starting the engine for the first time, it is necessary to ensure that the engine is running at idle...
Caution: In the case of a diesel engine, after changing the engine oil, when starting the engine for the first time, it is necessary to ensure that the engine is running at idle...
Checking/filling coolant level
When the coolant level is too low, a warning light comes on on the instrument panel. However, the coolant level should be checked before each long trip. Special tool: not...
When the coolant level is too low, a warning light comes on on the instrument panel. However, the coolant level should be checked before each long trip. Special tool: not...
Checking/increasing antifreeze concentration
Before the onset of the cold season, for safety reasons, the concentration of antifreeze in the coolant should be checked, especially if there have been cases of replenishing the...
Before the onset of the cold season, for safety reasons, the concentration of antifreeze in the coolant should be checked, especially if there have been cases of replenishing the...
Removal water from the fuel filter
Diesel engine Caution: Diesel fuel that has come into contact with rubber parts, such as cooling system hoses, must be wiped off immediately, otherwise these parts will...
Diesel engine Caution: Diesel fuel that has come into contact with rubber parts, such as cooling system hoses, must be wiped off immediately, otherwise these parts will...
Replacing the fuel filter
Diesel engine Caution: Diesel fuel that has come into contact with rubber parts, such as cooling system hoses, must be wiped off immediately, otherwise these parts will...
Diesel engine Caution: Diesel fuel that has come into contact with rubber parts, such as cooling system hoses, must be wiped off immediately, otherwise these parts will...
Engine Air Filter: Replacing the Filter Element
Special tool: not required. Necessary replacement parts: Replaceable filter element. Petrol engine with a displacement of 1.2-/1.4 l and a power of 47/55/63/74 kW (64/75/86/100...
Special tool: not required. Necessary replacement parts: Replaceable filter element. Petrol engine with a displacement of 1.2-/1.4 l and a power of 47/55/63/74 kW (64/75/86/100...
Checking the poly V-belt
The poly V-belt does not need to be tightened, as its tension is automatically maintained constant by the tension roller. As part of maintenance, the poly V-belt should be checked...
The poly V-belt does not need to be tightened, as its tension is automatically maintained constant by the tension roller. As part of maintenance, the poly V-belt should be checked...
Visual inspection of the exhaust system
Safety instructions There is a risk of accident when lifting the vehicle! Please read the section "Lifting the vehicle" beforehand. Raise the car onto the trestles. Check the...
Safety instructions There is a risk of accident when lifting the vehicle! Please read the section "Lifting the vehicle" beforehand. Raise the car onto the trestles. Check the...
Checking the condition of the timing belt
Petrol engine with a displacement of 1.4 liters Special tool: not required. Necessary replacement parts: If necessary, a toothed belt. Examination Release the clamps of the upper...
Petrol engine with a displacement of 1.4 liters Special tool: not required. Necessary replacement parts: If necessary, a toothed belt. Examination Release the clamps of the upper...
Replacing spark plugs
Special tool required: Spark plug wrench, for example. HAZET 4766-1. Necessary replacement parts: Depending on the engine 3 or 4 spark plugs. Standard spark plugs are listed here...
Special tool required: Spark plug wrench, for example. HAZET 4766-1. Necessary replacement parts: Depending on the engine 3 or 4 spark plugs. Standard spark plugs are listed here...
Repair of spark plug threads in cylinder head
If it is established that the thread for the spark plug in the cylinder head is damaged, it can be re-done. For this, BERU supplies, among other things, a tool and a repair kit....
If it is established that the thread for the spark plug in the cylinder head is damaged, it can be re-done. For this, BERU supplies, among other things, a tool and a repair kit....
Standard spark plugs for POLO/IBIZA car engines
Note: Technical progress does not stand still. It may turn out that some engines require spark plugs with a different heat rating, and the table below is no longer relevant. To...
Note: Technical progress does not stand still. It may turn out that some engines require spark plugs with a different heat rating, and the table below is no longer relevant. To...
Gearbox/Main gear
In accordance with the maintenance chart, the following work must be performed at certain intervals. Gearbox/final drive: visually inspect for leaks and damage. Manual...
In accordance with the maintenance chart, the following work must be performed at certain intervals. Gearbox/final drive: visually inspect for leaks and damage. Manual...
Visual inspection of the gearbox for leaks
Special tool: not required. Oil leaks may occur in the following places: The junction of the crankcase and gearbox (flywheel/gearbox shaft seal area). Cardan shafts at the...
Special tool: not required. Oil leaks may occur in the following places: The junction of the crankcase and gearbox (flywheel/gearbox shaft seal area). Cardan shafts at the...
Manual Transmission/Final Drive: Checking Oil Level
The gearbox oil is not changed. The oil level is checked as part of the maintenance. Special tool required: A pit or a hydraulic garage jack with support sawhorses. Suitable 17 mm...
The gearbox oil is not changed. The oil level is checked as part of the maintenance. Special tool required: A pit or a hydraulic garage jack with support sawhorses. Suitable 17 mm...
Automatic Transmission: Checking ATF Level
In an automatic transmission, the ATF (Automatic Transmission Fluid) level depends on the oil temperature. At the service station, a VW/SEAT diagnostic device is used to measure...
In an automatic transmission, the ATF (Automatic Transmission Fluid) level depends on the oil temperature. At the service station, a VW/SEAT diagnostic device is used to measure...
Front axle/steering
In accordance with the maintenance chart, the following work must be performed at certain intervals: Tie rod ends: check clearance and fastening, check dust caps. Ball joints:...
In accordance with the maintenance chart, the following work must be performed at certain intervals: Tie rod ends: check clearance and fastening, check dust caps. Ball joints:...
Checking tie rod ends and ball joints
Special tool required: Garage jack. Lamp. Examination Safety instructions There is a risk of accident when lifting a vehicle! Therefore, please read the section "Lifting a...
Special tool required: Garage jack. Lamp. Examination Safety instructions There is a risk of accident when lifting a vehicle! Therefore, please read the section "Lifting a...
Checking the corrugated covers of the cardan shafts
Special tool required: Garage jack. Lamp. Examination Safety instructions There is a risk of accident when lifting a vehicle! Therefore, please read the section "Lifting a...
Special tool required: Garage jack. Lamp. Examination Safety instructions There is a risk of accident when lifting a vehicle! Therefore, please read the section "Lifting a...
Checking the oil level in the power steering reservoir
IBIZA/CORDOBA Note: POLO vehicles do not require this type of inspection as part of their maintenance. Special tool: not required. Necessary consumables: Hydraulic oil for VW/SEAT...
IBIZA/CORDOBA Note: POLO vehicles do not require this type of inspection as part of their maintenance. Special tool: not required. Necessary consumables: Hydraulic oil for VW/SEAT...
Brakes/tires/wheels
In accordance with the maintenance chart, the following work must be performed at certain intervals. Brake fluid level: check. Brake linings: check the thickness of the front and...
In accordance with the maintenance chart, the following work must be performed at certain intervals. Brake fluid level: check. Brake linings: check the thickness of the front and...
Checking the brake fluid level
Special tool: not required. Necessary consumables: Brake fluid specification FMVSS 116 DOT 4. The expansion tank with brake fluid is located in the engine compartment. The...
Special tool: not required. Necessary consumables: Brake fluid specification FMVSS 116 DOT 4. The expansion tank with brake fluid is located in the engine compartment. The...
Checking the thickness of brake linings
Special tool required: Pocket flashlight and mirror. Calipers. Prerequisite for verification Note: Experience shows that due to the larger amount of abrasive particles at the edge...
Special tool required: Pocket flashlight and mirror. Calipers. Prerequisite for verification Note: Experience shows that due to the larger amount of abrasive particles at the edge...
Visual inspection of brake lines
Special tool: not required. Safety instructions: There is a risk of accident when lifting a vehicle! Therefore, please read the section " Lifting a car ". Raise the car onto the...
Special tool: not required. Safety instructions: There is a risk of accident when lifting a vehicle! Therefore, please read the section " Lifting a car ". Raise the car onto the...
Replacing brake fluid
Special tool required: Open ring wrench for air bleed valve. Transparent plastic hose and container for draining brake fluid. Necessary consumables: POLO: 1.1 l of brake fluid...
Special tool required: Open ring wrench for air bleed valve. Transparent plastic hose and container for draining brake fluid. Necessary consumables: POLO: 1.1 l of brake fluid...
Checking the tire tread pattern
Special tool: not required. Tires of balanced wheels, with conscientious observance of the prescribed tire pressure, with correct installation of the wheels and operation of the...
Special tool: not required. Tires of balanced wheels, with conscientious observance of the prescribed tire pressure, with correct installation of the wheels and operation of the...
Checking tire inflation pressure
Special tool required: A pressure measuring device offered at petrol stations. Examination Check the tire inflation pressure only when the tires are cold. Unscrew the tire valve...
Special tool required: A pressure measuring device offered at petrol stations. Examination Check the tire inflation pressure only when the tires are cold. Unscrew the tire valve...
Checking the tire valve
Special tool required: Metal dust cap for tyre valve or HAZET tool 666-1. Examination Unscrew the dust cap from the valve. Wet the valve with soapy water or saliva. If an air...
Special tool required: Metal dust cap for tyre valve or HAZET tool 666-1. Examination Unscrew the dust cap from the valve. Wet the valve with soapy water or saliva. If an air...
Replacing the container with sealant for repairing damaged tires
Special tool: not required. The container with the "arrow" sealant is located in the luggage compartment, in the spare wheel niche. Check the expiration date. After this period,...
Special tool: not required. The container with the "arrow" sealant is located in the luggage compartment, in the spare wheel niche. Check the expiration date. After this period,...
Body/interior equipment
In accordance with the maintenance chart, the following work must be performed at certain intervals: Door travel limiter: lubricate the mounting pins. Seat belts and airbag...
In accordance with the maintenance chart, the following work must be performed at certain intervals: Door travel limiter: lubricate the mounting pins. Seat belts and airbag...
Visual inspection of seat belts
Special tools and consumables/spare parts: not required. Warning: The noises that occur when the seat belt is retracted are functional. Never use oil or grease to eliminate the...
Special tools and consumables/spare parts: not required. Warning: The noises that occur when the seat belt is retracted are functional. Never use oil or grease to eliminate the...
Visual inspection of the airbag assembly
Special tools and consumables/spare parts: not required. The presence of an airbag is indicated by the inscription AIRBAG on the steering wheel airbag board or, accordingly, on...
Special tools and consumables/spare parts: not required. The presence of an airbag is indicated by the inscription AIRBAG on the steering wheel airbag board or, accordingly, on...
Replacing the replaceable element of the fine air filter
Special tool: not required. Necessary consumables/spare parts: Replacement element of fine air filter. The filter is located under the dashboard. Removal Release the filter...
Special tool: not required. Necessary consumables/spare parts: Replacement element of fine air filter. The filter is located under the dashboard. Removal Release the filter...
Sliding roof panel: cleaning/lubricating the guide rails
Special tool: not required. Necessary consumables: Special grease G00045002 from VW/SEAT. Open the roof panel completely and wipe the shiny guide rails that have become...
Special tool: not required. Necessary consumables: Special grease G00045002 from VW/SEAT. Open the roof panel completely and wipe the shiny guide rails that have become...
Lubrication of door travel limiter and mounting pins
Special tool: not required. Necessary consumables: Special grease G000150 from VW/SEAT. Apply VW/SEAT G000150 grease to the door travel limiter and the mounting pins in the areas...
Special tool: not required. Necessary consumables: Special grease G000150 from VW/SEAT. Apply VW/SEAT G000150 grease to the door travel limiter and the mounting pins in the areas...
Electrical equipment system
In accordance with the maintenance chart, the following work must be performed at certain intervals. All electrical consumers: check operation. Front and rear windshield wipers:...
In accordance with the maintenance chart, the following work must be performed at certain intervals. All electrical consumers: check operation. Front and rear windshield wipers:...
Checking electricity consumers
Special tool: not required. Check the operation of the following current consumers, and eliminate faults if necessary. The presence of certain current consumers depends on the...
Special tool: not required. Check the operation of the following current consumers, and eliminate faults if necessary. The presence of certain current consumers depends on the...
Checking the battery
Special tool required: A suitable container for pouring distilled water. Battery-powered densimeter with pipette. Necessary consumables: If the electrolyte level is too low:...
Special tool required: A suitable container for pouring distilled water. Battery-powered densimeter with pipette. Necessary consumables: If the electrolyte level is too low:...
Checking the rubber bands of the windshield wipers/adjusting the installation angle of the arm
Check rubber brush strips windshield wipers for wear. Check the adjustment window washer nozzles . Checking the installation angle of the windshield wiper arm The check is...
Check rubber brush strips windshield wipers for wear. Check the adjustment window washer nozzles . Checking the installation angle of the windshield wiper arm The check is...
Checking the initial position of the windshield wipers
Windshield Examination Move the windshield wiper levers to their original position. To do this, wet the window glass with water, turn on the windshield wipers for a short time and...
Windshield Examination Move the windshield wiper levers to their original position. To do this, wet the window glass with water, turn on the windshield wipers for a short time and...
Resetting the service interval indicator to its original position
The initial setting of the service interval indicator can be done in two different ways. At the service station, a device for reading fault codes is connected to the diagnostic...
The initial setting of the service interval indicator can be done in two different ways. At the service station, a device for reading fault codes is connected to the diagnostic...
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Polo 4
Polo 3
- General information
- User manual
- Maintenance
- Power unit
- Engine repair
- Cooling and lubrication system
- Control system
- Injection system (diesel)
- Supply system
- Exhaust system
- Chassis
- Front suspension
- Rear suspension
- Steering
- Wheels and tires
- Brake system
- Body
- Interior
- Exterior
- Electrical equipment
- Equipment and devices
- Wiper system
- Lighting system
- Electrical circuits
- General information
- User manual
- Maintenance
- Power unit
- Petrol engines 1.4 and 1.6
- Petrol engines 1.4 (V16)
- Petrol engines 1.6 and 1.8
- Diesel engines 1.7 and 1.9
- Diesel engines 1.9 D and TD
- Transmission
- Mechanical gearbox 085
- Mechanical gearbox 020/02K
- Chassis
- Front suspension
- Rear suspension
- Steering
- Brake system
- Body
- Exterior
- Interior
- Electrical equipment
- Equipment and instruments (until 2000)
- Equipment and instruments (after 2000)
- Electrical circuits
- Wiring diagrams (petrol)
- Wiring diagrams (diesel)