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Transporter T3 (1979-1992) Transporter T4 (1990-2003)

Repair and maintenance VW Transporter T4 (1990-2003)

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  • Transporter T4

If you are the owner of a German commercial van, minibus or other version of the fourth generation "Volkswagen Transporter T4", which was produced from 1990 to 2003, and want to save significantly on repairs and maintenance of your vehicle, then you should definitely pay attention to this detailed manual in electronic format.

The manual covers a wide range of models, including 2.0 liter gasoline engines with the AAC code, which are 4-cylinder, as well as more powerful 2.5 liter gasoline engines with the AAF code, which already have 5 cylinders. These engines are characterized by good performance and reliability, which makes them popular among commercial vehicle owners.

The guide also covers diesel engines such as the 1.9 litre 1X and ABL codes, which are also 4-cylinder units, and the more powerful 2.4 litre AAB code diesel engine, which has 5 cylinders. These diesel engines are known for their fuel economy and durability, making them a great choice for owners who use their vehicles for commercial purposes.

See this guide at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
General information
User manual
Bulkhead modifications
Dimensions of the car
Replacing rubber wiper blades
Windscreen Washer Jets — Removal, Installation and Adjustment
Full list of articles in this category »
Maintenance
Service oil change
Maintenance schedule
Machine maintenance work
Engine and exhaust system
Full list of articles in this category »
Power unit
Engine repair
Engine design
General engine data
Removal and installation the engine
Removal the radiator
Full list of articles in this category »
Ignition system
Ignition system — general information
Operation of the ignition system
Safety precautions when handling an electronic ignition system
Ignition distributor — design description
Full list of articles in this category »
Lubrication system
Engine lubrication system — design description
Operating conditions of motor oil
Dilution of oil in a gasoline engine
Viscosity of motor oil
Full list of articles in this category »
Cooling system
Checking the pressure in the engine cooling system
Coolant circulation
Radiator and antifreeze — design description
Removal and installation the radiator
Full list of articles in this category »
Fuel system (petrol)
Engine fuel system — general information
Rules for maintaining cleanliness when working with the power supply system
Connecting the remote control
Checking for voltage at the fuel pump
Full list of articles in this category »
Fuel system (diesel)
How a diesel engine works
Fuel filter heating system
Checking and adjusting idle speed and maximum speed
Sealing of fuel injection pump connecting fittings
Full list of articles in this category »
Injection system (petrol)
Petrol injection system — general information
Checking idle speed and CO content
Idle speed stabilization
Throttle body Shock Absorber
Full list of articles in this category »
Exhaust system
Exhaust gas removal system — design description
Removal and installation of the exhaust system
Replacing spring plates
Exhaust muffler and exhaust pipe — removal and installation
Full list of articles in this category »
Transmission
Clutch
Clutch — design description
General clutch data
Removal, installation and checking the clutch
Bleeding air from the clutch drive
Full list of articles in this category »
Car gearbox
Removal and installation the gearbox
Engine-gearbox mount
Fully automatic transmission
Gearbox shifting system
Full list of articles in this category »
Chassis
Car suspension
Front suspension — design description
General information about the front suspension
Upper steering knuckle support
Shock absorber — removal and installation
Full list of articles in this category »
Steering
Steering — design description
General information about steering
Steering wheel — removal and installation
Ball joint and tie rod — removal and installation
Full list of articles in this category »
Brake system
General information about the brake system
Technical data of the brake system
Front disc brake pads (14-inch wheels)
Front disc brake pads (15-inch wheels)
Full list of articles in this category »
Wheels and tires
General information about wheels and tires
Rim designation
Tyre designation
Wheel replacement
Full list of articles in this category »
Body
Exterior
General information about the car body
Bumpers — removal and installation
Front End Beam — Removal and Installation
Hood cover — removal and installation
Full list of articles in this category »
Interior
Interior mirror — removal and installation
Front seat — removal and installation
Middle row of seats in the passenger compartment — removal and installation
Rear seat bench — removal and installation
Full list of articles in this category »
Doors and windows
Rear door — removal and installation
Adjusting the tailgate
Removal and installation the gas shock absorber of the trunk door
Front door device
Full list of articles in this category »
Heating system
Heating system device
Intake manifolds — removal and installation
Heater motor — removal and installation
Air deflectors — removal and installation
Full list of articles in this category »
Electrical equipment
Equipment and devices
Electrical Equipment System — General Information
Voltage measurement
Measuring current
Measuring resistance
Full list of articles in this category »
Lighting and signaling
Lighting and signaling system — general information
Table of lamps
Replacing lamps
Direction indicator housing — removal and installation
Full list of articles in this category »
Power devices
Battery — General Information
Removal and installation the battery
Checking the battery
Charging the battery
Full list of articles in this category »
Electrical circuits
General information about electrical circuits
Letter designation of the most important devices
Decoding the colors of the conductors
Set of fuses and their ratings
Full list of articles in this category »


Share information:

Transporter T4 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Fuel system (petrol)
  • Fuel system (diesel)
  • Injection system (petrol)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Doors and windows
  • Heating system
  • Electrical equipment
  • Equipment and devices
  • Lighting and signaling
  • Power devices
  • Electrical circuits
Transporter T3 
  • General information
  • Maintenance
  • Petrol engines
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Carburetor 34 PICT
  • Carburetors 2E3 and 2E4
  • Fuel injection system
  • Ignition system
  • Diesel engines
  • Engine repair
  • Lubrication system
  • Cooling system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body and interior elements
  • Doors, locks and windows
  • Electrical equipment
  • Lighting system
  • Equipment and devices
  • Power devices (diesel)
  • Power devices (petrol)
  • Wiring diagrams (diesel)
  • Wiring diagrams (petrol)
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