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Polo 3 (1995-2003) Polo 4 (2001-2009)

Repair and maintenance Volkswagen Polo 3 (1995-2003)

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This section of our website contains the contents of a step-by-step guide that will help you repair German cars "Volkswagen Polo 3" (code 6N) of the third generation. These cars were produced between 1994 and 2003 and became popular due to their reliability and affordability. In this guide, you will find detailed information on various repair operations, which will make the process of working in a garage more understandable and accessible to each owner.

The guide covers a wide range of petrol engines, including models with a volume of 1.4 and 1.6 liters with a single camshaft (SOHC), as well as more powerful options with engines of 1.4, 1.6 and 1.8 liters with a double camshaft (DOHC).

In addition, it also contains information on the repair of diesel engines of 1.7 and 1.9 liters, both with and without turbocharging. This allows VW Polo 3 owners to get a full understanding of the capabilities of their cars and carry out the necessary repairs taking into account the characteristics of each specific engine.

See this guide at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
General information
User manual
Information about Polo Classic, Polo Variant and Caddy cars
Location of switches, instruments and control levers
Removal and adjusting headrests
Seat adjustment
Full list of articles in this category »
Maintenance
Engine specifications
Scheduled maintenance
Replacing the air filter element
Replacing spark plugs
Full list of articles in this category »
Power unit
Petrol engines 1.4 and 1.6
Technical characteristics of engines AEX, APQ, AKV, ANX 1.4 l and AEE, ALM 1.6 l
Removal and installation the ribbed belt
Checking the self-adjusting tension roller
Installing the timing belt
Full list of articles in this category »
Petrol engines 1.4 (V16)
Technical characteristics of engines APE, AUA 1.4 16V
Disassembling the engine
Removal and installation the ribbed belt
Checking the valve timing
Full list of articles in this category »
Petrol engines 1.6 and 1.8
Technical characteristics of engines 1F, AFT 1.6 l and ADZ 1.8 l
Disassembling the engine
Removal and installation the timing belt
Crankshaft
Full list of articles in this category »
Diesel engines 1.7 and 1.9
Diesel engines AKW, ANV 1.7 SDI, AEY 1.9 SDI, AFN, AHU and ALE 1.9 TDI, 1Y 1.9 D
Disassembling the engine
Timing belt drive with single pulley injection pump
Timing belt drive with double pulley injection pump
Full list of articles in this category »
Diesel engines 1.9 D and TD
Technical characteristics of AGP, AQM, AYQ 1.9 D and AGR, ALH 1.9 TD engines
Disassembling the engine
Ribbed belt
Sealing flange and flywheel
Full list of articles in this category »
Transmission
Mechanical gearbox 085
Manual transmission identification
Technical characteristics of manual transmission
Clutch drive
Clutch cable without automatic adjuster
Full list of articles in this category »
Mechanical gearbox 020/02K
Manual transmission identification
Technical characteristics of manual transmission
Checking the oil level in the manual transmission
Full list of articles in this category »
Chassis
Front suspension
Subframe, anti-roll bar and lower arm
Removal, installation and inspection of the ball joint
Removal and installation the lower arm
Removal and installation the subframe
Full list of articles in this category »
Rear suspension
Rear suspension of Classic, Estate cars
Wheel bearing for Classic, Estate cars
Shock absorber strut for Classic, Estate cars
Rear suspension of Caddy cars
Full list of articles in this category »
Steering
Steering column, steering wheel and driver's airbag
Removal and installation the steering column pipe with the steering column
Steering column height adjustment tube
Driver's airbag
Full list of articles in this category »
Brake system
Technical data of brake mechanisms up to 09.99
Technical data of brake mechanisms from 10.99
Front brakes with brake calipers «VW I» and «VW II»
Removal and installation of brake pads and brake caliper up to 01.96
Full list of articles in this category »
Body
Exterior
Bumper reinforcement with fasteners
Front wing
Hood and opening cable
Fuel tank cap
Full list of articles in this category »
Interior
The location of some elements inside the cabin
Driver's storage compartment
Removal and installation interior door trim
Removal and installation the instrument panel (up to 09.99)
Full list of articles in this category »
Electrical equipment
Equipment and instruments (until 2000)
Removal and installation the starter (petrol 1.4 l)
Removal and installation the starter (petrol 1.6 and 1.8 l)
Car Generator
Removal and installation the instrument panel
Full list of articles in this category »
Equipment and instruments (after 2000)
Removal and installation the instrument panel
Rear view of the instrument panel
Preparing for self-diagnosis of the instrument panel
Instrument cluster fault codes
Full list of articles in this category »
Electrical circuits
How to read and use electrical diagrams
Battery, ignition switch (since 11.1995)
Fresh air fan (since 11.1995)
Fuel level, coolant level and temperature gauge (since 11.1995)
Full list of articles in this category »
Wiring diagrams (petrol)
Generator, starter, fuel pump, fuel level sensor (since 10.1995)
Simos system control unit, ignition system (since 10.1995)
Simos system control unit, oxygen sensor (since 10.1995)
Simos system control unit, air flow meter (since 10.1995)
Full list of articles in this category »
Wiring diagrams (diesel)
Battery, generator (since 01.1998)
Control unit for direct injection system of diesel fuel (since 01.1998)
Dispenser, injector needle movement sensor (since 01.1998)
Relay for providing voltage to terminal 30, glow plugs (since 01.1998)
Full list of articles in this category »


Share information:

Polo 4 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Control system
  • Injection system (diesel)
  • Supply system
  • Exhaust system
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Wheels and tires
  • Brake system
  • Body
  • Interior
  • Exterior
  • Electrical equipment
  • Equipment and devices
  • Wiper system
  • Lighting system
  • Electrical circuits
Polo 3 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 1.4 and 1.6
  • Petrol engines 1.4 (V16)
  • Petrol engines 1.6 and 1.8
  • Diesel engines 1.7 and 1.9
  • Diesel engines 1.9 D and TD
  • Transmission
  • Mechanical gearbox 085
  • Mechanical gearbox 020/02K
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and instruments (until 2000)
  • Equipment and instruments (after 2000)
  • Electrical circuits
  • Wiring diagrams (petrol)
  • Wiring diagrams (diesel)
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