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Polo 3 (1995-2003) Polo 4 (2001-2009)

Removal and installation the subframe (VW Polo 3)

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  • Polo
  • Polo 3
  • Chassis
  • Front suspension
  • Removal and installation the subframe
            0


Contents: Removal ↓ Installation ↓

Removal



1. Raise the front of the vehicle to relieve weight from the front axle.

2. Loosen the axle shaft mounting nuts.

3. Remove the engine cover.

4. Remove the air filter (only on vehicles with oval air filter), by unscrewing the screws (arrows) for this (Fig. 9.11).

4. Remove the air filter (only on vehicles with oval air filter), by unscrewing the screws (arrows)…


5. Install support stand 10-222A (Fig. 9.12). Raise the engine together with the gearbox.

5. Install support stand 10-222A (Fig. 9.12). Raise the engine together with the gearbox.


6. Unscrew the bolt (arrow) on the right side of the engine and subframe console (Fig. 9.13). Remove the support plate A, if installed.

6. Unscrew the bolt (arrow) on the right side of the engine and subframe console (Fig. 9.13).…


7. Unscrew the bolt (arrow) securing the gearbox on the left (Fig. 9.14).



7. Unscrew the bolt (arrow) securing the gearbox on the left (Fig. 9.14).


8. Raise the car.

9. Mark the position of the ball joint mounting bolts relative to the lower arm.

10. Unscrew the bolts (arrows) (Fig. 9.15).

10. Unscrew the bolts (arrows) (Fig. 9.15).


11. Turn both wheels outward and lock them in this position (fig. 9.4). If the front exhaust pipe bracket is mounted on the subframe, remove it.

12. Unscrew bolt 1 securing the steering gear to the subframe and secure it to the side with wire (Fig. 9.16). Disconnect the pressure and drain pipes from the clamps on the gearbox. Install the VAG 1383 A lift under the subframe. Unscrew bolts 2 and 3 securing the subframe. Lower the subframe using the VAG 1383 A lift. Bolt tightening torques, Nm: bolts 1 - 30 Nm, bolts 2 - 70 + 90°, bolts 3 - 65 Nm.

12. Unscrew bolt 1 securing the steering gear to the subframe and secure it to the side with wire…


13. Make sure the steering gear is disconnected from the subframe.


Installation



14. Installation is carried out in the reverse order of removal.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Removal and installation the lower arm
Removal, installation and inspection of the ball joint
Subframe, anti-roll bar and lower arm
Next articles
Steering knuckle
Shock absorber strut
Constant velocity joint axle shafts
Tripod type axle shafts
Checking the inner CV joint
Checking the outer CV joint


Similar articles from other manuals for VW cars:
Removal and installation the front subframe Passat B6 (2005-2010)
Subframe, stabilizer, lower control arm Touareg 1 (2002-2006)
Subframe, stabilizer, triangular lever Tiguan 1 (2007-2015)
Removal and installation the subframe Caddy 3 (2003-2010)
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Polo 4 
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