Contents: Disassembly ↓ Assembly ↓
The axle shaft with tri-pod joints is shown in Fig. 9.22. The installation position of the disk washer on the inner joint is shown in Fig. 9.23, the installation position of the disk washer and thrust washer on the outer joint is shown in Fig. 9.24.
Fig. 9.22. Half shaft with tripod type joints:
1 - Nut; 2 - CV joint boot; 3, 5, 14, 16 - Clamps; 4 - Half shaft; 6 - Hinge housing; 7 - Bolt; 8 - Rollers; 9 - Three-spined; 10, 19 - Retaining rings; 11, 12 - Seals; 13 - Lid; 15-Boot cover for the "Tripod" type hinge; 17 - Plate washer; 18 - Thrust washer; 20 - Outer CV joint.
Disassembly
1. Remove the clamp and move the boot to the side (Fig. 9.25).
2. Using a screwdriver or lever, remove the cover (Fig. 9.26).
3. Mark the location of elements 1-3 (Fig. 9.27). Otherwise, noise may occur during the ride. Remove the rubber ring (arrow) from the groove.
4. Hold the joint and remove the axle shaft. Make sure the rollers do not slip off the three-pin.
5. While holding the joint and axle shaft horizontally, use your other hand to slowly move the joint back.
6. Mark the position of rollers 1 in relation to the three-pin 2 using a felt-tip pen (Fig. 9.28). Remove rollers 1 and place them on a clean surface.
7. Remove the retaining ring using pliers 1 (Fig. 9.29).
8. Install the axle shaft in the press.
9. Holding the axle shaft, press the three-pin nut out of the shaft (Fig. 9.30).
10. Remove the joint together with the boot from the axle shaft.
Assembly
11. Place the boot clamps on the axle shaft.
12. Place the dust boots on the axle shaft.
13. Install the hinge element on the axle shaft.
Installing a three-spike
14. The chamfer on the three-spike (arrow) should be directed towards the axle shaft (to facilitate assembly) (Fig. 9.31).
15. Install the three-stud onto the axle shaft according to the previously made marks until it stops.
16. Install the retaining ring.
17. Install the rollers on the three-spike wheel according to the marks made earlier
18. Install the hinge element onto the three-pin.
19. Remove the axle shaft from the vice.
20. Insert the seal (arrow) into the groove (Fig. 9.32).
21. Apply 90 grams of grease from the repair kit into the inside of the Tripod joint and 90 grams of grease from the repair kit into the back of the Tripod joint.
22. Install the anthers.
23. Install the large clamp using pliers (Fig. 9.25).
24. Install the small clamp (Fig. 9.33).
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