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Repair and maintenance Volkswagen Passat B5 (1996-2005)

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  • Passat B5

This page contains a step-by-step electronic manual, specially designed for repair and maintenance of German passenger cars "Volkswagen Passat 5" of the fifth generation, which were produced from 1997 to 2006. This manual is ideal for use in garage conditions and provides owners and mechanics with all the necessary tools and information to perform the work themselves.

In this manual, you will find comprehensive information, accompanied by illustrations, on how to properly remove and install various elements of the VW Passat B5 car. It covers many aspects, including body parts, interior elements, transmission, chassis, electrical equipment and engines.

In particular, the manual includes information on the following engine models:

Diesel engines:

• Volume 1.9 liters (1896 cm³) with turbocharging, which provide excellent economy and power.

Petrol engines:

• 1.6 liters (ADP/AHL models), which offer a balance between performance and fuel economy.

• 1.8 liters (ADR/AEB models), which are known for their reliability and good dynamic characteristics.

• 2.3 liters (AGZ, VR5 models), which are more powerful options for those looking for additional capabilities on the road.

• 2.8 liters (ACK/ALG, V6 models), which provide high performance and driving comfort.

See this guide at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
General information
User manual
Controls, instruments and equipment
Vehicle keys
Doors, central locking
Trunk lid (rear door of the station wagon)
Full list of articles in this category »
Weekly checks
Starting the engine from an external source (another car)
If the engine does not start and the starter does not work
If the engine does not start even though the starter works normally
Towing a car
Full list of articles in this category »
Maintenance
General information about maintenance
Technical characteristics of the car
Frequency of car maintenance
Vehicle identification data
Full list of articles in this category »
Power unit
Engine repair
Engine specifications
Engine design
Lower engine compartment splash guard
Removal and installation a timing belt for petrol engines
Full list of articles in this category »
Cooling system
Engine cooling system device
Topping up the coolant
Coolant mixture composition
Replacing the coolant
Full list of articles in this category »
Fuel system (petrol)
Fuel system device
Fuel pump/fuel level sensor
Fuel filter on models with petrol engines
Adjusting the accelerator cable (petrol engine)
Full list of articles in this category »
Fuel system (diesel)
Technical data of diesel engine control systems
Diesel fuel system device
Checking the diesel engine preheating system
Checking glow plugs
Full list of articles in this category »
Engine management
Technical data of engine management systems
Operation of the engine management system
Checking the fuel injection system
Sensors and actuators of the engine management system
Full list of articles in this category »
Exhaust system
Exhaust system device
Exhaust system catalytic converter
Operation of vehicles with a catalytic converter
Turbocharger for diesel engines
Full list of articles in this category »
Transmission
Clutch
Clutch device
Hydraulic clutch drive device
Clutch disc — removal, inspection and installation
Bleeding the hydraulic clutch drive
Full list of articles in this category »
Car gearbox
General information about manual transmission
Removal the gearbox
Gearbox installation
Gearbox repair
Full list of articles in this category »
Drive shafts
Removal and installation the drive shaft
Lubricant for drive shaft joints
Replacing the inner constant velocity joint
Replacing the outer constant velocity joint
Full list of articles in this category »
Chassis
Car suspension
Front suspension device
Front suspension shock absorber
Front shock absorber strut repair
Rear suspension device
Full list of articles in this category »
Wheels and tires
General information about wheels and tires
Instructions for using tires
Checking the tire valve
Wheel rotation
Full list of articles in this category »
Steering
Steering device
Removal and installation the airbag
Removal and installation the steering wheel
Transverse steering rod
Full list of articles in this category »
Brake system
Technical characteristics of the brake system
The structure and operation of the braking system
ABS/EBV/EDS/ASR/ESP systems
Checking the brake booster
Full list of articles in this category »
Body
Exterior (external elements)
General information about body repair
Car body care
Caring for upholstery and carpets
Repair of minor body damage
Full list of articles in this category »
Interior (internal elements)
Interior door trim
Differences when removing the trim of the right front door
Door mechanism control unit
Door seal
Full list of articles in this category »
Doors and covers
Trunk lid
Trunk lock
Trunk lid lock cylinder
Rear door lock on station wagon models
Full list of articles in this category »
Ventilation and heating
Heating and ventilation system device
Ventilation nozzles
Heater control panel
Central damper lever
Full list of articles in this category »
Electrical equipment
Power devices
Battery Care Rules
Checking the battery
Charging the battery
Removal and installation the battery
Full list of articles in this category »
Lighting and appliances
Incandescent lamps
Electrical equipment of a car
Electrical circuits
Open Circuit Detection
Full list of articles in this category »
Electrical circuits
Explanations of electrical diagrams
Location of relays and fuses
Symbols on electrical diagrams
Conventional symbols of elements in electrical circuits
Full list of articles in this category »


Share information:

Passat B6 
  • General information
  • User manual
  • Maintenance
  • Petrol engine 1.6L
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection system
  • Petrol engine 2.0L
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel and exhaust systems
  • Diesel engine 2.0L
  • Engine repair
  • Cooling and lubrication system
  • Fuel and exhaust systems
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Wheels and tires
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
Passat B5 
  • General information
  • User manual
  • Weekly checks
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling system
  • Fuel system (petrol)
  • Fuel system (diesel)
  • Engine management
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and covers
  • Ventilation and heating
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
Passat B4 
  • General information
  • User manual
  • Maintenance
  • Technical data
  • 8-valve engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • Fuel injection «Mono-Jetronic»
  • Control system «Mono-Motronic»
  • Control system «Digifant»
  • Control system «Simos»
  • 16-valve engine
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection «K-Jetronic»
  • Control system «KE-Motronic»
  • Control system «Digifant»
  • Diesel engine
  • Engine repair
  • Cooling and lubrication system
  • Power and control system
  • Turbocharging system
  • Digital control system
  • Transmission
  • Clutch
  • Manual gearbox
  • Hydromechanical gearbox
  • Front wheel drive
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
Passat B3 
  • General information
  • User manual
  • Driving Tips
  • Maintenance instructions
  • Technical data
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Supply system
  • Petrol injection system
  • Diesel engine
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Heating system
  • Electrical equipment
  • Power devices
  • Lighting system
  • Equipment and devices
  • Wiper system
  • Electrical circuits
Passat B2 
  • General information
  • Introduction to instructions
  • User manual
  • Power unit
  • Engines 4-cylinder FZ
  • Engines 4-cylinder
  • Engines 5-cylinder
  • Transmission
  • Clutch
  • Four-speed gearbox
  • Five-speed gearbox
  • Hydromechanical gearbox
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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