Four-speed gearbox car Volkswagen Passat B2
Design and specifications of a four-speed gearbox
Four-speed gearbox with four forward gears and one reverse gear with synchronizers on all forward gears. The gearbox is combined with the differential and final drive. Gear...
Four-speed gearbox with four forward gears and one reverse gear with synchronizers on all forward gears. The gearbox is combined with the differential and final drive. Gear...
Tightening torques of main threaded connections, kgf.m
Gearbox housing to engine block mounting bolt: 5.5. Nuts for the bolt securing the suspension bracket to the gearbox housing: 2.5. Suspension bracket to body mounting bolt: 7.0....
Gearbox housing to engine block mounting bolt: 5.5. Nuts for the bolt securing the suspension bracket to the gearbox housing: 2.5. Suspension bracket to body mounting bolt: 7.0....
Removal and installation the gearbox
The gearbox is removed from underneath the vehicle. Removal Place the car on a lift. Disconnect the wire from the negative terminal of the battery. Loosen the upper bolts securing...
The gearbox is removed from underneath the vehicle. Removal Place the car on a lift. Disconnect the wire from the negative terminal of the battery. Loosen the upper bolts securing...
Disassembly and assembly of the gearbox
Disassembling the gearbox Clean the gearbox, drain the oil from the gearbox housing and install it on a stand for disassembly. Loosen the mounting bolts and remove the rear cover...
Disassembling the gearbox Clean the gearbox, drain the oil from the gearbox housing and install it on a stand for disassembly. Loosen the mounting bolts and remove the rear cover...
Disassembly and assembly of the primary shaft of the gearbox
Disassembly Remove the retaining ring with pliers. Remove the thrust washer of the fourth gear pinion, the needle bearing and the fourth gear pinion from the shaft. Remove the 4th...
Disassembly Remove the retaining ring with pliers. Remove the thrust washer of the fourth gear pinion, the needle bearing and the fourth gear pinion from the shaft. Remove the 4th...
Disassembly and assembly of the secondary shaft of the gearbox
Disassembly Press the 1st gear pinion, adjusting washer and inner ring of the ball bearing using a mandrel. Remove the needle bearing with the inner sleeve and the 1st gear...
Disassembly Press the 1st gear pinion, adjusting washer and inner ring of the ball bearing using a mandrel. Remove the needle bearing with the inner sleeve and the 1st gear...
Gearbox assembly
Install the rod, the 1st and 2nd gear shift fork and the secondary shaft inside the gearbox housing, then press the inner ring of the tapered roller bearing onto the shaft. Note:...
Install the rod, the 1st and 2nd gear shift fork and the secondary shaft inside the gearbox housing, then press the inner ring of the tapered roller bearing onto the shaft. Note:...
Disassembling and assembling the differential
Disassembly Remove the speedometer drive pinion and drive coupling using a puller with jaws and a mandrel. Press the inner races of the tapered roller bearings off the...
Disassembly Remove the speedometer drive pinion and drive coupling using a puller with jaws and a mandrel. Press the inner races of the tapered roller bearings off the...
Adjusting the distance between the end of the drive gear and the differential axle
Principle of regulation The distance between the differential axis and the end of the drive gear determines the location of the contact patch in the engagement of the main gear...
Principle of regulation The distance between the differential axis and the end of the drive gear determines the location of the contact patch in the engagement of the main gear...
Gear shift control mechanism
Checking the position of the gear shift lever Engage 1st gear. Move the gear shift lever all the way to the left. Release the lever, measuring the amount of its movement, which...
Checking the position of the gear shift lever Engage 1st gear. Move the gear shift lever all the way to the left. Release the lever, measuring the amount of its movement, which...
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Passat B6
Passat B5
Passat B4
Passat B3
Passat B2
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