Diesel engine 2.0 l repair Volkswagen Passat B6
Removal the engine
Note: For further operations, the ground wire must be disconnected from the battery. Note: The engine is removed together with the gearbox downwards. Note: Leave the key in the...
Note: For further operations, the ground wire must be disconnected from the battery. Note: The engine is removed together with the gearbox downwards. Note: Leave the key in the...
Removal and installation a poly V-belt
Removal Remove the sound insulation. Remove the lower part of the fender liner. Fig. 2.257. Fuel line nipple connectors Disconnect the fuel line nipple connectors (fig. 2.257). To...
Removal Remove the sound insulation. Remove the lower part of the fender liner. Fig. 2.257. Fuel line nipple connectors Disconnect the fuel line nipple connectors (fig. 2.257). To...
Replacing the crankshaft oil seal on the belt pulley side
Fig. 2.260. Sealing flange and flywheel: 1 – oil seal; 2 – sealing flange; 3 – cylinder block; 4 – bolt 60 Nm + tighten by 1/4 turn (90°); 5 – flywheel; 6 – intermediate plate; 7...
Fig. 2.260. Sealing flange and flywheel: 1 – oil seal; 2 – sealing flange; 3 – cylinder block; 4 – bolt 60 Nm + tighten by 1/4 turn (90°); 5 – flywheel; 6 – intermediate plate; 7...
Removal and installation the sealing flange on the belt pulley side
Removal Remove the poly V-belt. Remove the timing belt. Fig. 2.138. Fixing the crankshaft sprocket Remove the crankshaft gear. Secure the gear with a counter support (fig. 2.138)....
Removal Remove the poly V-belt. Remove the timing belt. Fig. 2.138. Fixing the crankshaft sprocket Remove the crankshaft gear. Secure the gear with a counter support (fig. 2.138)....
Replacing the crankshaft seal on the flywheel side
Pressing out the sealing flange with the sensor wheel Remove the gearbox. Remove the flywheel. Remove the intermediate plate. Fig. 2.263. Setting the crankshaft to TDC Set the...
Pressing out the sealing flange with the sensor wheel Remove the gearbox. Remove the flywheel. Remove the intermediate plate. Fig. 2.263. Setting the crankshaft to TDC Set the...
Removal and installation the engine speed sensor
Remove the sound insulation. Clamp the coolant hoses using a hose clamp on the oil cooler and remove the hoses. Remove the oil filter holder. Fig. 2.281. Engine shaft speed sensor...
Remove the sound insulation. Clamp the coolant hoses using a hose clamp on the oil cooler and remove the hoses. Remove the oil filter holder. Fig. 2.281. Engine shaft speed sensor...
Removal and pressing in the flywheel needle bearing
Note: Only for vehicles with DSG gearbox Note: For vehicles with DSG gearbox, the needle bearing must be installed at the rear of the crankshaft. Removal Fig. 2.282. Removing the...
Note: Only for vehicles with DSG gearbox Note: For vehicles with DSG gearbox, the needle bearing must be installed at the rear of the crankshaft. Removal Fig. 2.282. Removing the...
Piston and connecting rod
Fig. 2.285. Piston and connecting rod: 1 – piston rings; 2 – piston; 3 – piston pin; 4 – retaining ring; 5 – connecting rod; 6 – bearing shell; 7 – cylinder block; 8 – connecting...
Fig. 2.285. Piston and connecting rod: 1 – piston rings; 2 – piston; 3 – piston pin; 4 – retaining ring; 5 – connecting rod; 6 – bearing shell; 7 – cylinder block; 8 – connecting...
Cylinder head
Fig. 2.289. Cylinder head components: 1 – upper part of the timing belt cover; 2 – timing belt; 3 – bolt 100 Nm; 4 – bolt 25 Nm; 5 – camshaft gear; 6 – hub; 7 – bolt 10 Nm; 8 –...
Fig. 2.289. Cylinder head components: 1 – upper part of the timing belt cover; 2 – timing belt; 3 – bolt 100 Nm; 4 – bolt 25 Nm; 5 – camshaft gear; 6 – hub; 7 – bolt 10 Nm; 8 –...
Removal and installation the cylinder head cover
Removal Remove the engine cover. Remove the top part of the timing belt cover. Disconnect the crankcase ventilation hose from the rear exhaust pipe fitting. Remove the rear...
Removal Remove the engine cover. Remove the top part of the timing belt cover. Disconnect the crankcase ventilation hose from the rear exhaust pipe fitting. Remove the rear...
Removal, installation and tensioning the timing belt
Removal Remove the engine cover. Note: The timing belt may only be installed when the engine is cold, as the position of the tension roller mark depends on the engine temperature....
Removal Remove the engine cover. Note: The timing belt may only be installed when the engine is cold, as the position of the tension roller mark depends on the engine temperature....
Removal and installation the cylinder head
Removal Disconnect the ground wire from the battery with the ignition off. Remove the engine cover. Fig. 2.253. Air filter housing mounting screw Loosen screw A and pull the air...
Removal Disconnect the ground wire from the battery with the ignition off. Remove the engine cover. Fig. 2.253. Air filter housing mounting screw Loosen screw A and pull the air...
Valve mechanism
Fig. 2.305. Valve mechanism: 1 – cable holder, 10 Nm; 2 – bolt 20 Nm; 3 – roller lever axis; 4 – bolt 20 Nm + tighten 1/4 turn. (90°); 5 – cylinder head bolt; 6 – washer; 7 –...
Fig. 2.305. Valve mechanism: 1 – cable holder, 10 Nm; 2 – bolt 20 Nm; 3 – roller lever axis; 4 – bolt 20 Nm + tighten 1/4 turn. (90°); 5 – cylinder head bolt; 6 – washer; 7 –...
Removal and installation exhaust valve roller levers
Remove the camshafts. Drain the coolant. Remove the EGR valve/bypass cap connecting pipe. Remove the thermostat housing from the cylinder head. Remove the locking and mounting...
Remove the camshafts. Drain the coolant. Remove the EGR valve/bypass cap connecting pipe. Remove the thermostat housing from the cylinder head. Remove the locking and mounting...
Removal and installation the roller levers of the intake valves
Remove the camshafts. Fig. 2.309. Installing the puller into the insert axle Screw the puller into the insert axle (fig. 2.309). Remove the insert axle by tapping it lightly....
Remove the camshafts. Fig. 2.309. Installing the puller into the insert axle Screw the puller into the insert axle (fig. 2.309). Remove the insert axle by tapping it lightly....
Checking the valve guides
Fig. 2.311. Determining the clearance of valve guide bushings Insert the new valve into the guide sleeve. The end of the valve stem should be covered by the guide sleeve. Due to...
Fig. 2.311. Determining the clearance of valve guide bushings Insert the new valve into the guide sleeve. The end of the valve stem should be covered by the guide sleeve. Due to...
Replacing valve stem seals
Removal (with the cylinder head installed) Remove the camshafts. Remove the pump injectors. Move the piston of the corresponding cylinder to the TDC position. Bolt the valve...
Removal (with the cylinder head installed) Remove the camshafts. Remove the pump injectors. Move the piston of the corresponding cylinder to the TDC position. Bolt the valve...
Removal and installation camshafts
Removal Remove the engine cover. Remove the air filter housing with the air flow meter and connecting tube. Remove the poly V-belt. Remove the EGR cooler and bypass cap (cooling...
Removal Remove the engine cover. Remove the air filter housing with the air flow meter and connecting tube. Remove the poly V-belt. Remove the EGR cooler and bypass cap (cooling...
Removal and installation the camshaft oil seal
Removal Remove the timing belt. Remove the hub and camshaft gear. Unscrew the inner part of the seal puller two turns (about 3 mm) from the outer part and secure with a knurled...
Removal Remove the timing belt. Remove the hub and camshaft gear. Unscrew the inner part of the seal puller two turns (about 3 mm) from the outer part and secure with a knurled...
Characteristics of the 1.6-liter petrol engine
Engine letter designation BLF Date of manufacture 03.05 Working volume, l 1598 Power, kW at 6000 min⁻¹ 85 Torque, Nm at 4000 min⁻¹ 155 Cylinder diameter, mm 76,5 Piston stroke, mm...
Engine letter designation BLF Date of manufacture 03.05 Working volume, l 1598 Power, kW at 6000 min⁻¹ 85 Torque, Nm at 4000 min⁻¹ 155 Cylinder diameter, mm 76,5 Piston stroke, mm...
Characteristics of 2.0 liter diesel engines
Letter designations Final qualification work VMA BVE Date of manufacture 03.05 03.05 05.05 Complies with toxicity standards EU4 standard EU4 standard EU4 standard Working volume,...
Letter designations Final qualification work VMA BVE Date of manufacture 03.05 03.05 05.05 Complies with toxicity standards EU4 standard EU4 standard EU4 standard Working volume,...
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Passat B6
Passat B5
Passat B4
Passat B3
Passat B2
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