Car engine number Remove the hose from the activated carbon absorber at the hose clamp "arrow". The letter designation and engine number are located on the "arrow" sticker attached to the timing...
Removal the engine Lift the engine casing at points "1" and remove it by moving it forward in the -direction of the arrow-. Unscrew the heat shield above the "arrow" turbocharger. Remove the air...
Engine installation Installation in reverse order. Caution: When performing installation work, especially in the engine compartment due to its dense layout, the following rules must be observed....
Disassembling the engine Instructions: If, during engine repair, large quantities of metal shavings and wear products are found in the engine oil - the source of which is increased wear, for example, due...
Engine assembly Poly V-belt reeving Caution: Before installing the poly V-belt, check that all components driven by it are securely fastened (generator, air conditioning compressor). When...
Removal and installation of lubrication system parts Instructions: If large quantities of metal shavings are found in the engine during repairs, this may be due to a faulty connecting rod bearing. To avoid further damage, after...
Removal and installation of cooling system components Caution: When performing installation work, especially in the engine compartment due to its dense layout, the following rules must be observed. All types of lines (for example...
Draining and filling the coolant Spiv CAUTION: When opening the expansion tank, hot steam may be released. Open the coolant expansion tank cap. Depending on the vehicle configuration, remove the sound insulation... There is 1 comment
Fuel tank device Fuel tank 1 - Plug, replace if damaged 2 - Mounting bolt 3 - Ground connection, ensure secure installation 4 - Ventilation line to the absorber, ensure reliable installation 5 -...
Removal and installation the fuel tank Safety rules for working with the power supply system Caution: When performing installation work, especially in the engine compartment due to its dense layout, the following rules...
Removal and installation of fuel system components Instructions: Both spring and compression clamps can be used to secure the hoses. Compression clamps should always be replaced with spring clamps. Fuel hoses may only be secured...
Turbocharger device Instructions: Secure all hose connections with clamps that match those installed at the factory. Degrease hose connection pipes and turbocharger hoses before installation. Only...
Removal and installation a turbocharger Caution: If mechanical defects of the turbocharger are detected, for example, the destruction of the pump section wheel, it is not enough to simply replace the turbocharger. To...
Compressor device 1 - Housing with noise insulation screen for noise insulation 2 - Soundproofing of intake air 3 - Air intake hose, secure with spring clamps 4 - 7 Nm, self-tapping screw. Tighten...
Turbocharging system Instructions: Secure all hose connections with clamps that match those installed at the factory. Degrease hose connection pipes and supercharging system hoses before installation....
Fuel injection system General instructions for working with the injection system The engine control unit "J623" is equipped with a self-diagnosis function. Before repairs, as well as for...
Removal and installation of exhaust system components Instructions: After installing the exhaust system components, check for internal stress in the system and for sufficient distance between the system components and the body. If...
Removal and installation the exhaust pipe Depending on the vehicle configuration, remove the sound insulation or underride guard. Remove the lambda probe after the catalytic converter "G130" "1". Unscrew the inlet pipe on...
Ignition system repair General instructions for carrying out work on the ignition system The engine control unit "J623" is equipped with a self-diagnosis function. A voltage of at least 11.5 V is...