Instructions: Both spring clamps and crimp clamps can be used to fasten hoses. Crimp clamps should always be replaced with spring clamps. The fuel supply hoses may only be secured to the engine with spring clips. The use of clamp or screw clamps is not permitted.
Removing the fuel delivery module
The fuel tank must be filled no more than 1/2 full.
Instructions: If necessary, pump out the fuel from the tank. Strictly follow the safety regulations before starting installation work. Follow the rules for maintaining cleanliness.
With the ignition off, disconnect the battery ground wire. Remove the rear bench seat. Remove the cover from the fuel delivery module.
ATTENTION: The fuel in the power supply system is under pressure.
Check the connector for tightness by pulling on it without releasing the lock.
Instructions: Check the pins on the connectors for damage.
Disconnect connector -1- and fuel line -2- from right (in the direction of travel) flange.
Release connector -arrow- on fuel pump control unit -J538- with tool -T10118- and unplug connector.
Unscrew round nut using fuel gauge spanner -3087-. Lift the fuel delivery module slightly and remove the O-ring from the fuel tank opening.
Unlock and disconnect fuel lines at fuel delivery unit -arrows- and remove fuel delivery unit from fuel tank.
Installation
Installation of the fuel supply module is carried out in reverse order.
Instruction: The fuel lines must be properly secured -arrows- (hoses match fittings). When installing the fuel delivery unit, take care not to bend the float lever of the fuel gauge sender -G-. Install the sealing ring of the fuel supply module dry into the hole in the fuel tank. Moisten O-ring with fuel (only when fuel delivery module is installed). Pay attention to the installation position of the flange of the fuel delivery unit: the lug -1- points in the direction of travel. The fuel delivery module flange can only be installed in this position. Make sure fuel hoses are properly secured.
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