Gasoline engine 2.0L car Volkswagen Tiguan 1
Car engine number
The engine number ("abbreviated engine letter designation" and "sequence number") is located at the front of the engine/gearbox joint. Additionally, there is a sticker on the...
The engine number ("abbreviated engine letter designation" and "sequence number") is located at the front of the engine/gearbox joint. Additionally, there is a sticker on the...
Characteristics of the petrol engine 2.0 liter / 125/147 kW
Letter designation CAWA CAWB SSTA CCTB Issue, with 02.08 02.08 01.08 05.08 i Exhaust toxicity indicators Euro 4 Euro 4 ULEV2 ULEV2 Working volume, l 2,0 2,0 2,0 2,0 Power, kW at...
Letter designation CAWA CAWB SSTA CCTB Issue, with 02.08 02.08 01.08 05.08 i Exhaust toxicity indicators Euro 4 Euro 4 ULEV2 ULEV2 Working volume, l 2,0 2,0 2,0 2,0 Power, kW at...
Removal the engine
The engine is removed together with the gearbox downwards. After installing the engine, it is necessary to reinstall all cable ties removed or cut during dismantling, 8 the same...
The engine is removed together with the gearbox downwards. After installing the engine, it is necessary to reinstall all cable ties removed or cut during dismantling, 8 the same...
Engine installation
Installation is carried out in the reverse order, and the following must be observed. Caution: When performing installation work, especially in the engine compartment due to its...
Installation is carried out in the reverse order, and the following must be observed. Caution: When performing installation work, especially in the engine compartment due to its...
Cylinder Block — Belt Drive Side
Poly V-belt drive 1 - Torsional vibration damper with poly V-belt pulley 2 - O-ring round section, replace 3 - Bolt, replace, 150 Nm and tighten by 90°. For unscrewing and...
Poly V-belt drive 1 - Torsional vibration damper with poly V-belt pulley 2 - O-ring round section, replace 3 - Bolt, replace, 150 Nm and tighten by 90°. For unscrewing and...
Cylinder block from the gearbox side
Sealing flange on the gearbox side and dual mass flywheel/driven disk 1 - Cylinder block 2 - Centering pin, not installed 3 - Sealing flange on the gearbox side, with sealing...
Sealing flange on the gearbox side and dual mass flywheel/driven disk 1 - Cylinder block 2 - Centering pin, not installed 3 - Sealing flange on the gearbox side, with sealing...
Timing chain drive
Timing chain covers 1 - O-ring, replace, lubricate before installation 2 - Oil dipstick guide tube 3 - Bolt, 9 Nm 4 - Bolt, 9 Nm 5 - Valve 1 of the variable valve timing system...
Timing chain covers 1 - O-ring, replace, lubricate before installation 2 - Oil dipstick guide tube 3 - Bolt, 9 Nm 4 - Bolt, 9 Nm 5 - Valve 1 of the variable valve timing system...
Camshaft drive chain
1 - Bolt, 9 Nm 2 - Chain tensioner, is under spring tension, before removing put it on the lock "T40011" 3 - Timing chain tensioner bar 4 - Guide pins, 20 Nm 5 - Bolt, 9 Nm 6 -...
1 - Bolt, 9 Nm 2 - Chain tensioner, is under spring tension, before removing put it on the lock "T40011" 3 - Timing chain tensioner bar 4 - Guide pins, 20 Nm 5 - Bolt, 9 Nm 6 -...
Removal and installation the camshaft drive chain
Remove the upper timing chain drive cover. Turn the torsional vibration damper with the stop "T10355" to the "TDC" position "arrow". The notch on the damper should be opposite the...
Remove the upper timing chain drive cover. Turn the torsional vibration damper with the stop "T10355" to the "TDC" position "arrow". The notch on the damper should be opposite the...
Balance shaft drive chain
1 - Bolt, 9 Nm 2 - Balance shaft, replace after removal. Exhaust side, lubricate the support with engine oil 3 - Balance shaft tube 4 - Chain tensioner, 65 Nm, insert with thread...
1 - Bolt, 9 Nm 2 - Balance shaft, replace after removal. Exhaust side, lubricate the support with engine oil 3 - Balance shaft tube 4 - Chain tensioner, 65 Nm, insert with thread...
Removal and installation the balance shaft drive chain
Remove the upper timing chain drive cover. Remove the lower timing chain drive cover. Remove the camshaft drive chain. Remove the camshaft chain guide "1". Remove the camshaft...
Remove the upper timing chain drive cover. Remove the lower timing chain drive cover. Remove the camshaft drive chain. Remove the camshaft chain guide "1". Remove the camshaft...
Cylinder head
Instructions: Replace the cylinder head mounting bolts. During installation, replace the self-locking nuts, bolts/screws that are tightened with additional tightening, as well as...
Instructions: Replace the cylinder head mounting bolts. During installation, replace the self-locking nuts, bolts/screws that are tightened with additional tightening, as well as...
Removal and installation a vacuum pump
Remove the engine casing. Remove the air filter. Remove the high pressure pump with the "roller tappet". Unscrew the ground wire "3" and unscrew the bolt "4". Remove vacuum hose...
Remove the engine casing. Remove the air filter. Remove the high pressure pump with the "roller tappet". Unscrew the ground wire "3" and unscrew the bolt "4". Remove vacuum hose...
Repair of the lubrication system
Oil pan and oil pump Instructions: If during engine repair a large amount of metal shavings and other wear products are found in the engine oil, this may indicate damage to the...
Oil pan and oil pump Instructions: If during engine repair a large amount of metal shavings and other wear products are found in the engine oil, this may indicate damage to the...
Oil filter, oil cooler and oil pressure sensor
1 - Additional units bracket 2 - Oil pressure sensor "F1", 1.4 bar, black, 20 Nm. Remove using a socket wrench with a cardan joint 24 "T40175" 3 - Gasket, replace 4 - O-ring round...
1 - Additional units bracket 2 - Oil pressure sensor "F1", 1.4 bar, black, 20 Nm. Remove using a socket wrench with a cardan joint 24 "T40175" 3 - Gasket, replace 4 - O-ring round...
Removal and installation a Chasselas cooler
CAUTION: Risk of scalding from hot steam and hot coolant. When the engine is hot, the liquid in the cooling system is under excess pressure. Drain the coolant. Remove the...
CAUTION: Risk of scalding from hot steam and hot coolant. When the engine is hot, the liquid in the cooling system is under excess pressure. Drain the coolant. Remove the...
Cooling system hose connection plan
CAUTION: Risk of burns from hot steam and hot coolant. When the engine is hot, the coolant in the cooling system is under excess pressure. Instructions: All hose connections must...
CAUTION: Risk of burns from hot steam and hot coolant. When the engine is hot, the coolant in the cooling system is under excess pressure. Instructions: All hose connections must...
Draining and filling the coolant
CAUTION: Risk of scalding from hot steam and hot coolant. When the engine is hot, the coolant in the cooling system is under excess pressure. Open the coolant expansion tank cap....
CAUTION: Risk of scalding from hot steam and hot coolant. When the engine is hot, the coolant in the cooling system is under excess pressure. Open the coolant expansion tank cap....
Coolant pump and thermostat
1-O-ring seals, replace 2 - Connecting pipe 3 - Mounting bracket, check the reliability of the fastening 4 - Coolant temperature sensor "G62" 5 - O-ring round section, replace 6 -...
1-O-ring seals, replace 2 - Connecting pipe 3 - Mounting bracket, check the reliability of the fastening 4 - Coolant temperature sensor "G62" 5 - O-ring round section, replace 6 -...
Removal and installation the thermostat
Drain the coolant. Remove the air duct cover by unlocking the side clamps "arrows". Disconnect the lower air duct, to do this, unlock the "arrow" clamps. Remove the lower air duct...
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Drain the coolant. Remove the air duct cover by unlocking the side clamps "arrows". Disconnect the lower air duct, to do this, unlock the "arrow" clamps. Remove the lower air duct...
There is 1 comment
Removal and installation coolant temperature sensor G62
The engine is not warmed up. Remove the air duct cover, to do this, unlock the side clamps "arrows". Disconnect the lower air duct, to do this, unlock the "arrow" clamps. Remove...
The engine is not warmed up. Remove the air duct cover, to do this, unlock the side clamps "arrows". Disconnect the lower air duct, to do this, unlock the "arrow" clamps. Remove...
Coolant pipes
1 - Front cooling system pipe 2 - Cooling system hose from turbocharger 3 - Cooling system hose to the coolant expansion tank 4 - Bolt, 5 Nm 5 - O-ring round section, replace 6 -...
1 - Front cooling system pipe 2 - Cooling system hose from turbocharger 3 - Cooling system hose to the coolant expansion tank 4 - Bolt, 5 Nm 5 - O-ring round section, replace 6 -...
Coolant run-off pump V51
1 - Bracket 2 - Bolt, 40 Nm 3 - Cooling system hose 4 - Cooling system hose 5 - Coolant recovery pump "V51" 6 - Bracket 7 - Bolt, 8 Nm
1 - Bracket 2 - Bolt, 40 Nm 3 - Cooling system hose 4 - Cooling system hose 5 - Coolant recovery pump "V51" 6 - Bracket 7 - Bolt, 8 Nm
Radiator, fan rack and radiator fan
1 - Radiator, after replacement change the coolant 2 - O-ring round section, if damaged, replace 3 - Fitting, to remove, disconnect the clamp 4 - Spring clamp 5 - Cooling system...
1 - Radiator, after replacement change the coolant 2 - O-ring round section, if damaged, replace 3 - Fitting, to remove, disconnect the clamp 4 - Spring clamp 5 - Cooling system...
Safety rules for working with the power supply system
CAUTION: The fuel pressure line is under pressure! To avoid injury and fuel getting on your feet, wear protective glasses and gloves. Before disconnecting the fuel system...
CAUTION: The fuel pressure line is under pressure! To avoid injury and fuel getting on your feet, wear protective glasses and gloves. Before disconnecting the fuel system...
Pressure relief in high pressure areas (CAWA, CAWB, CCTA, CCTB)
Disconnect connector "1" from fuel pressure regulating valve "N₂76" using assembly tool "T10118". Let the engine idle for about 10 seconds. When the connector is disconnected from...
Disconnect connector "1" from fuel pressure regulating valve "N₂76" using assembly tool "T10118". Let the engine idle for about 10 seconds. When the connector is disconnected from...
Fuel tank device
1 - Plug, replace if damaged 2 - Screw 3 - Ground connection, check for secure fixation 4 - Ventilation line to the absorber, check the reliability of the fixation 5 - Retaining...
1 - Plug, replace if damaged 2 - Screw 3 - Ground connection, check for secure fixation 4 - Ventilation line to the absorber, check the reliability of the fixation 5 - Retaining...
Removal and installation the fuel tank
With the ignition off, disconnect the battery ground wire. Unscrew the fuel filler cap assembly mounting bolt and remove it. Pump out the fuel from the tank and clean the surface...
With the ignition off, disconnect the battery ground wire. Unscrew the fuel filler cap assembly mounting bolt and remove it. Pump out the fuel from the tank and clean the surface...
Fuel system repair
Instructions: Fuel hoses may only be secured to the engine using spring clamps of the appropriate series. Removal and installation the fuel supply module Caution: Condition: The...
Instructions: Fuel hoses may only be secured to the engine using spring clamps of the appropriate series. Removal and installation the fuel supply module Caution: Condition: The...
Turbocharger device
Instructions: Use clamps of the appropriate series to secure all hose connections. Degrease hose connection pipes and supercharging system hoses before installation. Only the...
Instructions: Use clamps of the appropriate series to secure all hose connections. Degrease hose connection pipes and supercharging system hoses before installation. Only the...
Removal and installation a turbocharger
Caution: If mechanical defects of the turbocharger are detected, for example, the destruction of the pump section wheel, it is not enough to simply replace the turbocharger. To...
Caution: If mechanical defects of the turbocharger are detected, for example, the destruction of the pump section wheel, it is not enough to simply replace the turbocharger. To...
Turbocharging system
Caution: The screw clamps of the charge air lines must be tightened to a torque of 5.5 Nm. A tightening torque that is too low or too high may cause the charge air hose to come...
Caution: The screw clamps of the charge air lines must be tightened to a torque of 5.5 Nm. A tightening torque that is too low or too high may cause the charge air hose to come...
Fuel injection system
General instructions for self-diagnosis The engine control unit is equipped with a self-diagnosis function. Before repairs, as well as for troubleshooting, the fault memory should...
General instructions for self-diagnosis The engine control unit is equipped with a self-diagnosis function. Before repairs, as well as for troubleshooting, the fault memory should...
Air filter device
1 - Spring clamp 2 - Air duct hose to turbocharger, check for dirt and leaves 3 - Air flow meter "G70" 4 - Bolts, 1.5 Nm, for upper part of air filter housing 5 - Bolts, 1.5 Nm,...
1 - Spring clamp 2 - Air duct hose to turbocharger, check for dirt and leaves 3 - Air flow meter "G70" 4 - Bolts, 1.5 Nm, for upper part of air filter housing 5 - Bolts, 1.5 Nm,...
Intake manifold device
1 - Bolt of the intake air temperature sensor "G42", 5 Nm 2 - Intake air temperature sensor "G42" 3 - Solenoid valve 1 of the activated carbon absorber "N80" 4 - Intake manifold 5...
1 - Bolt of the intake air temperature sensor "G42", 5 Nm 2 - Intake air temperature sensor "G42" 3 - Solenoid valve 1 of the activated carbon absorber "N80" 4 - Intake manifold 5...
Fuel ramp device (Rail)
1 - Injector, always replace with combustion chamber sealing ring (teflon), replace O-rings, ensure correct installation position 2 - Support ring 3-Fuel ramp (Rail) 4 -...
1 - Injector, always replace with combustion chamber sealing ring (teflon), replace O-rings, ensure correct installation position 2 - Support ring 3-Fuel ramp (Rail) 4 -...
Removal and installation the intake manifold with fuel rail
When replacing the intake manifold, the intake manifold flap potentiometer "G336" must be adapted to the engine control unit "J623" using the Vehicle Diagnosis, Measuring and...
When replacing the intake manifold, the intake manifold flap potentiometer "G336" must be adapted to the engine control unit "J623" using the Vehicle Diagnosis, Measuring and...
Removal the fuel (Rail) ramp from the intake manifold
Instructions: The intake manifold must be removed. Remove the electromagnetic valve 1 of the activated carbon canister "N80" "arrow" from the bracket. Disconnect the double check...
Instructions: The intake manifold must be removed. Remove the electromagnetic valve 1 of the activated carbon canister "N80" "arrow" from the bracket. Disconnect the double check...
Removal and installation injectors
Instructions: The puller tool -T10133/2- has been changed and is now called puller T1013/2A-. If you do not have such a tool, you can change the previous tool yourself. Reworking...
Instructions: The puller tool -T10133/2- has been changed and is now called puller T1013/2A-. If you do not have such a tool, you can change the previous tool yourself. Reworking...
High pressure pump with fuel pressure regulating valve N276
CAUTION: The fuel in the fuel system is under pressure! 1 - Roller tappet, remains if necessary after removing the high-pressure fuel pump in the cylinder head, removable 2 -...
CAUTION: The fuel in the fuel system is under pressure! 1 - Roller tappet, remains if necessary after removing the high-pressure fuel pump in the cylinder head, removable 2 -...
Exhaust gas system
Instructions: The detachable element of the exhaust pipe must not be bent more than 10°. Risk of damage! Replace the gaskets and self-locking nuts. After installing the exhaust...
Instructions: The detachable element of the exhaust pipe must not be bent more than 10°. Risk of damage! Replace the gaskets and self-locking nuts. After installing the exhaust...
Removal and installation of catalytic converters with a receiving pipe
Remove the air filter. SSTA, SST Disconnect the "G39" "arrow" lambda probe plug and release the wire. All Unscrew the accessible nuts "arrows" from above connecting the exhaust...
Remove the air filter. SSTA, SST Disconnect the "G39" "arrow" lambda probe plug and release the wire. All Unscrew the accessible nuts "arrows" from above connecting the exhaust...
Ignition system repair
General instructions for carrying out work on the ignition system Follow all necessary instructions after connecting the battery. A voltage of at least 11.5 V is required for the...
General instructions for carrying out work on the ignition system Follow all necessary instructions after connecting the battery. A voltage of at least 11.5 V is required for the...
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Tiguan 1
- General information
- Characteristics
- Vehicle overview
- Power unit
- Petrol engine 1.4 BWK
- Petrol engine 1.4 CAVA
- Engine 2.0 (petrol)
- Engine 2.0 (diesel)
- Transmission
- 6-speed manual gearbox 0A6
- 6-speed automatic gearbox 09M
- Drive shafts
- Chassis
- Front suspension
- Rear suspension (2x4)
- Rear suspension (4x4)
- Air suspension
- Wheels and rims
- Brake system
- Steering gear
- Body
- External equipment
- Internal equipment
- Electrical equipment
- Power devices
- Appliances and lighting
- Communication systems
- Heating and air conditioning
- Electrical circuits