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Tiguan 1 (2007-2015)

Removal and installation injectors (VW Tiguan 1)

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  • Tiguan
  • Tiguan 1
  • Power unit
  • Engine 2.0 (petrol)
  • Removal and installation injectors
            0


Contents: Injector parts ↓ Removal ↓ Installation ↓
Instructions: The puller tool -T10133/2- has been changed and is now called puller T1013/2A-. If you do not have such a tool, you can change the previous tool yourself.


Reworking the puller tool -T10133/2- into the puller tool -T10133/2A-.

Reworking the puller tool -T10133/2- into the puller tool -T10133/2A-.


Create a semicircle with a file as shown in the picture. This semicircle allows the tool to be inserted further into the nozzle and thus it gets more adjacent surface. Mark the reworked tool with the letter "A" at the end of the tool number.

Injector parts



Injector parts

  • 1 - Replace the combustion chamber seal (teflon lip seal), when installing the ring, do not treat it with any lubricants.
  • 2 - Intermediate ring
  • 3 - Nozzle
  • 4 - Support ring
  • 5 - Sealing ring (replace, lightly lubricate with clean engine oil when installing)
  • 6 - Support element (through this support element, the fuel rail transmits the force that holds the injector in the cylinder head)

Removal



Remove the intake manifold with the fuel rail.


Instructions: If the injectors are still inserted in the fuel rail tube, remove them from it. Seal the inlet channels with a clean rag. Remove the support element "A" and disconnect the connectors arrows- from the injectors.


Instructions: If the injectors are still inserted in the fuel rail tube, remove them from it. Seal…


Install the puller -T10133/2A- into the groove on the injector. Fit the dismantling tool -T10133/16- and remove the injector by turning bolt "1".

Install the puller -T10133/2A- into the groove on the injector. Fit the dismantling tool…


Instructions: Pay attention to the intermediate rings. Before reassembling the injector, as a rule, replace the combustion chamber sealing ring.


[The original can be found at vwmanual]

Installation



Instructions: The Teflon sealing ring of the injector must not be lubricated. It is possible that the open inlet valve will interfere with cleaning. In this case, you need to turn the engine crankshaft manually with a wrench.



Thoroughly clean the injector holes in the cylinder head with a nylon brush -T10133/4-. Replace the sealing ring and the Teflon lip seal of the injector.

Thoroughly clean the injector holes in the cylinder head with a nylon brush -T10133/4-. Replace the…


Re-fit the injector with the intermediate ring "2". Use the puller -T10133/2A- "2" to insert the injector until it stops in the hole in the cylinder head.

Re-fit the injector with the intermediate ring «2». Use the puller -T10133/2A- «2» to insert the…


Check the correct position of the injector in the cylinder head. Install the intake manifold with the fuel rail.

Check the correct position of the injector in the cylinder head. Install the intake manifold with…

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Tarasov Ivan

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Previous articles
Removal the fuel (Rail) ramp from the intake manifold
Removal and installation the intake manifold with fuel rail
Fuel ramp device (Rail)
Intake manifold device
Air filter device
Fuel injection system
Next articles
High pressure pump with fuel pressure regulating valve N276
Exhaust gas system
Removal and installation of catalytic converters with a receiving pipe
Ignition system repair


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Tiguan 1 
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