Car clutch repair Volkswagen Passat B6
Differences in clutches
On engines with a capacity of 1.4 l – 125 kW only the "LuK" clutch is installed. In combination with other engines, a clutch manufactured by "Sachs" or "LuK" can be installed. The...
On engines with a capacity of 1.4 l – 125 kW only the "LuK" clutch is installed. In combination with other engines, a clutch manufactured by "Sachs" or "LuK" can be installed. The...
Bleeding air from the clutch assembly
Note: Pre-filling of the system is not required. Remove the air cleaner housing assembly if it interferes with access to the breather (fig. below). Connect the device for filling...
Note: Pre-filling of the system is not required. Remove the air cleaner housing assembly if it interferes with access to the breather (fig. below). Connect the device for filling...
Removal and installation the support bracket
Removal With the ignition off, disconnect the ground wire from the battery. Remove the entire air filter housing if it is located in the battery area. Remove the battery and its...
Removal With the ignition off, disconnect the ground wire from the battery. Remove the entire air filter housing if it is located in the battery area. Remove the battery and its...
Removal and installation the servo spring
Removal Remove the support bracket. Carefully secure the lower part of the clutch pedal in a vice with protective jaws. Disconnect the clutch pedal from the master cylinder. Fig....
Removal Remove the support bracket. Carefully secure the lower part of the clutch pedal in a vice with protective jaws. Disconnect the clutch pedal from the master cylinder. Fig....
Removal and installation the clutch pedal
Removal Remove the support bracket, Passat. Remove the support bracket, Eos. Carefully secure the support bracket in a vice with protective jaws. Fig. 3.14. Clutch pedal fastening...
Removal Remove the support bracket, Passat. Remove the support bracket, Eos. Carefully secure the support bracket in a vice with protective jaws. Fig. 3.14. Clutch pedal fastening...
Removal and installation the clutch master cylinder
Removal Remove the support bracket, Passat. Remove the support bracket, Eos. Fig. 3.15. Removing the clutch pedal Using pliers, unhook the master cylinder rod mount (Fig. 3.15)....
Removal Remove the support bracket, Passat. Remove the support bracket, Eos. Fig. 3.15. Removing the clutch pedal Using pliers, unhook the master cylinder rod mount (Fig. 3.15)....
Hydraulic clutch system
Fig. 3.20. Components of the hydraulic clutch system: 1 – brake fluid container; 2 – spring clamp; 3 – filling hose; 4 – master cylinder; 5 – retainer; 6 – pedal toe; 7 – clutch...
Fig. 3.20. Components of the hydraulic clutch system: 1 – brake fluid container; 2 – spring clamp; 3 – filling hose; 4 – master cylinder; 5 – retainer; 6 – pedal toe; 7 – clutch...
Removal and installation the clutch slave cylinder
Removal With the ignition off, disconnect the ground wire from the battery. Remove the air cleaner housing assembly if necessary. Fig. 3.23. Fastening the clutch cables and gear...
Removal With the ignition off, disconnect the ground wire from the battery. Remove the air cleaner housing assembly if necessary. Fig. 3.23. Fastening the clutch cables and gear...
Installing the gear shift drive
Fig. 3.26. Clutch release mechanism: 1 – gearbox; 2 – ball joint, 25 Nm; 3 – primary shaft lip seal; 4 – guide bushing; 5 – spring latch; 6 – bolt, tightening torque 20 Nm; 7 –...
Fig. 3.26. Clutch release mechanism: 1 – gearbox; 2 – ball joint, 25 Nm; 3 – primary shaft lip seal; 4 – guide bushing; 5 – spring latch; 6 – bolt, tightening torque 20 Nm; 7 –...
Removal and installation a Sachs clutch
Removal Remove the gearbox. Insert the support to release the screws. Loosen the screws little by little, in a crisscross pattern. Fig. 3.29. Flywheel stop When unscrewing, stop 2...
Removal Remove the gearbox. Insert the support to release the screws. Loosen the screws little by little, in a crisscross pattern. Fig. 3.29. Flywheel stop When unscrewing, stop 2...
Removal and installation of clutch manufactured by LuK
Removal Remove the gearbox. Insert the support to release the screws. Loosen the screws little by little, in a crisscross pattern. Remove the pressure plate and clutch disc....
Removal Remove the gearbox. Insert the support to release the screws. Loosen the screws little by little, in a crisscross pattern. Remove the pressure plate and clutch disc....
Checking the clutch drive
Monitor the brake fluid level in the reservoir. Keep in mind that the hydraulic clutch drive has its own reservoir External inspection for leaks: master cylinder, slave cylinder,...
Monitor the brake fluid level in the reservoir. Keep in mind that the hydraulic clutch drive has its own reservoir External inspection for leaks: master cylinder, slave cylinder,...
Gear shift drive repair
Fig. 3.39. Gear shift drive: A – shift cable for shifting movement; B – selector cable for selection movement; C – heat shield; 1 – gear shift lever; 2 – intermediate lever Note:...
Fig. 3.39. Gear shift drive: A – shift cable for shifting movement; B – selector cable for selection movement; C – heat shield; 1 – gear shift lever; 2 – intermediate lever Note:...
Removal and installation a cuff with a switch button and noise insulation
Fig. 3.40. Gear shift lever: 1 – switch button; 2 – cuff; 3 – clamp bracket; 4 – sound insulation Removal Open the ashtray. Remove the cuff with the synthetic material frame from...
Fig. 3.40. Gear shift lever: 1 – switch button; 2 – cuff; 3 – clamp bracket; 4 – sound insulation Removal Open the ashtray. Remove the cuff with the synthetic material frame from...
Removal and installation control cables — parts and components
Note: Lubricate the bearing and sliding surfaces with grease. Identification of cable clamps Fig. 3.43. Gear control cables: 1 – shift cable; 2 – selector cable; 3 – lock washer;...
Note: Lubricate the bearing and sliding surfaces with grease. Identification of cable clamps Fig. 3.43. Gear control cables: 1 – shift cable; 2 – selector cable; 3 – lock washer;...
Removal and installation the gear shift drive
Fig. 3.46. Installation position of the gearshift lever/intermediate lever: 1 – gear shift lever with vibration damper; 2 – the intermediate lever is engaged with the sliding bar...
Fig. 3.46. Installation position of the gearshift lever/intermediate lever: 1 – gear shift lever with vibration damper; 2 – the intermediate lever is engaged with the sliding bar...
Adjusting the gearshift drive
Note: The following points are the initial conditions for correct adjustment of the lever: serviceable control elements and transmission of the gear shift drive. the gear shift...
Note: The following points are the initial conditions for correct adjustment of the lever: serviceable control elements and transmission of the gear shift drive. the gear shift...
Troubleshooting, causes and solutions
Possible causes of malfunction Method of elimination The clutch pedal does not return to its original position Air entering the line, low brake fluid level Top up the brake fluid,...
Possible causes of malfunction Method of elimination The clutch pedal does not return to its original position Air entering the line, low brake fluid level Top up the brake fluid,...
Letter designations, correspondence of units and filling volumes
Transfer case 6 speed 02S Letter designation GXV JCP Date of manufacture 11.04-05.06 05.06 Compatible with: model Passat 2006 Passat 2006 engine 2.0 l - 110 kW 2.0L - 110 kW Gear...
Transfer case 6 speed 02S Letter designation GXV JCP Date of manufacture 11.04-05.06 05.06 Compatible with: model Passat 2006 Passat 2006 engine 2.0 l - 110 kW 2.0L - 110 kW Gear...
This section is available on russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Similar sections from other manuals for VW cars:
Transmission: Clutch Volkswagen Golf 2 (1984-1993, petrol)
Transmission: Clutch Volkswagen Sharan 1 (1995-2000)
Transmission: Clutch Volkswagen Transporter T4 (1990-2003)
Transmission: Clutch Volkswagen Beetle (1960-1986)
Transmission: Clutch Volkswagen Golf 2 (1984-1993, petrol)
Transmission: Clutch Volkswagen Sharan 1 (1995-2000)
Transmission: Clutch Volkswagen Transporter T4 (1990-2003)
Transmission: Clutch Volkswagen Beetle (1960-1986)
Passat B6
Passat B5
Passat B4
Passat B3
Passat B2
- General information
- User manual
- Maintenance
- Petrol engine 1.6L
- Engine repair
- Cooling and lubrication system
- Fuel injection system
- Petrol engine 2.0L
- Engine repair
- Lubrication system
- Cooling system
- Fuel and exhaust systems
- Diesel engine 2.0L
- Engine repair
- Cooling and lubrication system
- Fuel and exhaust systems
- Transmission
- Clutch
- Mechanical gearbox
- Automatic gearbox
- Drive shafts
- Chassis
- Wheels and tires
- Car suspension
- Steering
- Brake system
- Body
- Exterior (external elements)
- Electrical equipment
- Power devices
- Lighting and appliances
- Electrical circuits
- General information
- User manual
- Weekly checks
- Maintenance
- Power unit
- Engine repair
- Cooling system
- Fuel system (petrol)
- Fuel system (diesel)
- Engine management
- Exhaust system
- Transmission
- Clutch
- Car gearbox
- Drive shafts
- Chassis
- Car suspension
- Wheels and tires
- Steering
- Brake system
- Body
- Exterior (external elements)
- Interior (internal elements)
- Doors and covers
- Ventilation and heating
- Electrical equipment
- Power devices
- Lighting and appliances
- Electrical circuits
- General information
- User manual
- Maintenance
- Technical data
- 8-valve engine
- Engine repair
- Cooling and lubrication system
- Supply system
- Ignition system
- Fuel injection «Mono-Jetronic»
- Control system «Mono-Motronic»
- Control system «Digifant»
- Control system «Simos»
- 16-valve engine
- Engine repair
- Cooling and lubrication system
- Fuel injection «K-Jetronic»
- Control system «KE-Motronic»
- Control system «Digifant»
- Diesel engine
- Engine repair
- Cooling and lubrication system
- Power and control system
- Turbocharging system
- Digital control system
- Transmission
- Clutch
- Manual gearbox
- Hydromechanical gearbox
- Front wheel drive
- Chassis
- Car suspension
- Steering
- Brake system
- Body
- Body elements
- Electrical equipment
- Power devices
- Lighting and appliances
- Electrical circuits
- General information
- User manual
- Driving Tips
- Maintenance instructions
- Technical data
- Power unit
- Engine repair
- Ignition system
- Lubrication system
- Cooling system
- Supply system
- Petrol injection system
- Diesel engine
- Exhaust system
- Transmission
- Clutch
- Car gearbox
- Chassis
- Suspension
- Steering
- Brake system
- Wheels and tires
- Body
- Exterior
- Interior
- Heating system
- Electrical equipment
- Power devices
- Lighting system
- Equipment and devices
- Wiper system
- Electrical circuits
- General information
- Introduction to instructions
- User manual
- Power unit
- Engines 4-cylinder FZ
- Engines 4-cylinder
- Engines 5-cylinder
- Transmission
- Clutch
- Four-speed gearbox
- Five-speed gearbox
- Hydromechanical gearbox
- Front wheel drive
- Chassis
- Front suspension
- Rear suspension
- Steering
- Brake system
- Body
- Body elements
- Electrical equipment
- Equipment and devices
- Electrical circuits