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Passat B2 (1981-1988) Passat B3 (1988-1993) Passat B4 (1988-1996) Passat B5 (1996-2005) Passat B6 (2005-2010)

Installing the gear shift drive (VW Passat B6)

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  • Passat
  • Passat B6
  • Transmission
  • Clutch
  • Installing the gear shift drive
            0


Fig. 3.26. Clutch release mechanism: 1 – gearbox; 2 – ball joint, 25 Nm; 3 – primary shaft lip…

Fig. 3.26. Clutch release mechanism: 1 – gearbox; 2 – ball joint, 25 Nm; 3 – primary shaft lip seal; 4 – guide bushing; 5 – spring latch; 6 – bolt, tightening torque 20 Nm; 7 – clutch release lever; 8 – release bearing; 9 – flange bolt, 20 Nm; 10 – working cylinder; 11 – pusher; 12 – mounting screw


Install the air filter housing assembly if necessary.

Connect the ground cable to the battery.

Note: If there is no mounting screw, you can use the M8x35 screw.


Remove the clutch release lever and install it with the release bearing

Remove spring 1.

Fig. 3.27. Clutch release lever

Fig. 3.27. Clutch release lever


Remove clutch release lever 2 and release bearing (Fig. 3.27).

Install in reverse order.

Removal and installation the release bearing



[The original text can be found at: vwmanual.ru]



Fig. 3.28. Locking protrusions on the back of the clutch release lever

Fig. 3.28. Locking protrusions on the back of the clutch release lever


Squeeze the locking tabs on the back of the clutch release lever and remove the release bearing A from it (Fig. 3.28).

To install, insert clutch release bearing A into the clutch release lever until the latches engage.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Orlov Dmitry

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Previous articles
Removal and installation the clutch slave cylinder
Hydraulic clutch system
Removal and installation the clutch master cylinder
Removal and installation the clutch pedal
Removal and installation the servo spring
Removal and installation the support bracket
Next articles
Removal and installation a Sachs clutch
Removal and installation of clutch manufactured by LuK
Checking the clutch drive
Gear shift drive repair
Removal and installation a cuff with a switch button and noise insulation
Removal and installation control cables — parts and components


Similar articles from other manuals for VW cars:
Installing the gear shift cable Golf 5 (2003-2008)
Gear shift mechanism Polo 3 (1995-2003)
Gear shift drive repair Touareg 1 (2002-2006)
Checking the gear shift drive Tiguan 1 (2007-2015)
Gear shift mechanism Sharan 1 (1995-2000)
Installing the gear shift mechanism Transporter T3 (1979-1992)
Gear shift mechanism — design description Caddy 3 (2003-2010)
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Passat B6 
  • General information
  • User manual
  • Maintenance
  • Petrol engine 1.6L
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection system
  • Petrol engine 2.0L
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel and exhaust systems
  • Diesel engine 2.0L
  • Engine repair
  • Cooling and lubrication system
  • Fuel and exhaust systems
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Wheels and tires
  • Car suspension
  • Steering
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Passat B5 
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  • Weekly checks
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  • Engine repair
  • Cooling system
  • Fuel system (petrol)
  • Fuel system (diesel)
  • Engine management
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Wheels and tires
  • Steering
  • Brake system
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  • Ventilation and heating
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Passat B4 
  • General information
  • User manual
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  • Technical data
  • 8-valve engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • Fuel injection «Mono-Jetronic»
  • Control system «Mono-Motronic»
  • Control system «Digifant»
  • Control system «Simos»
  • 16-valve engine
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection «K-Jetronic»
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  • Diesel engine
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  • Power and control system
  • Turbocharging system
  • Digital control system
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  • Clutch
  • Manual gearbox
  • Hydromechanical gearbox
  • Front wheel drive
  • Chassis
  • Car suspension
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  • Electrical equipment
  • Power devices
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  • Electrical circuits
Passat B3 
  • General information
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  • Driving Tips
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  • Technical data
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Supply system
  • Petrol injection system
  • Diesel engine
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Heating system
  • Electrical equipment
  • Power devices
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  • Equipment and devices
  • Wiper system
  • Electrical circuits
Passat B2 
  • General information
  • Introduction to instructions
  • User manual
  • Power unit
  • Engines 4-cylinder FZ
  • Engines 4-cylinder
  • Engines 5-cylinder
  • Transmission
  • Clutch
  • Four-speed gearbox
  • Five-speed gearbox
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  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
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