Mechanical transmission 08D car Volkswagen Touareg 1

Transfer case marking
NOTE: As an alternative to the automatic transmission "09D", a manual transmission "08D" is also available with some engine variants. The OAD transfer case is designed for the 09D...

Letter designations, filling volumes of units (transfer case)
Table 3.8 Letter designations, compatibility, filling volumes of units (transfer case)

Letter designations, gear ratios, filling volumes (main forward gear)
Table 3.9 Letter designations, compatibility of units, gear ratios, filling volumes (main forward gear)

Letter designations, gear ratios, filling capacities (main reverse gear)
Table 3.10 Letter designations, compatibility of units, gear ratios, filling capacities (main reverse gear) Rear final drive "FWG": in combination with automatic transmission 09D...

Front main gear marking
NOTE: Front final drive OAA is designed for automatic transmission 09D and manual transmission 08D. Location of markings on the front final drive The location of the letter...

Marking of the rear main gear
NOTE: The rear final drive OAB/OAC is designed for the 09D automatic transmission and 08D manual transmission. The location of the marking on the rear main gear of the letter...

General instructions about the gearbox
Transmission When installing the transfer case, ensure that the fitted bushing is correctly positioned between the transfer case and the gearbox. When installing bearing supports...

Electronic components and their installation locations on the transfer case
Fig. 3.88. Electrical/electronic components and their installation locations on the transfer case: 1 - transfer case control unit; 2 - transfer case control; 3 - transfer case...

Removal and installation the control unit of the transfer case E473
Diagnostic connector The diagnostic connector is located at the bottom of the dashboard, under the casing, in the driver's footwell (Fig. 3.91). Installation location of the idle...

Removal and installation the transfer case control unit J646
Removal Remove the front right seat. If present, remove the seat frame trim. First, you need to check whether the car has a radio with coding. If so, you should find out the...

Removal the transfer case
Raise the car. Remove the sound insulation under the gearbox. If present, remove the underbody protection under the transfer case. Remove the rear exhaust system and, if...

Installing a transfer case
Installation is carried out in the reverse order, taking into account the following. If necessary, use fitment bushings to center the transfer case and transmission. Always...

Laying the ventilation tube on the transfer case
Transfer case ventilation tube 1 passes through the transfer case and manual transmission to the cooling system hose 4 (fig. 3.101). In this case, it will fit into holders 2 on...

Replacing the rubber-metal support of the gearbox bracket
Remove the gearbox bracket. Press out the rubber-metal support (fig. 3.102). Screw the new rubber-metal support to the T10214/3 stop. Press the rubber-metal support A using the...

Checking the oil level in the transfer case
Remove the oil level check bolt (fig. 3.106). The oil level is sufficient if it is within the lower edge of the filler hole. Screw in and tighten the new bolt. When adding oil,...

Removal and installation sealing rings of the PTO/cardan shaft flange and the transfer case electric motor
Fig. 3.107. Transfer case components: 1 - nut, 130 Nm; 2 - O-ring round section; 3 - PTO shaft flange; 4 - metal dust cover; 5 - sealing ring; 6 - ventilation tube; 7 - primary...

Replacing the PTO/Front Propeller Shaft Flange Seal (Transfer Case Installed)
Removal Remove the front propeller shaft. Secure counter support 3145 with 2 bolts M 10x25 to the PTO shaft flange (fig. 3.118). Loosen the PTO shaft flange nuts. Remove the PTO...

Replacing the PTO/Rear Propeller Shaft Flange Seal (Transfer Case Installed)
Removal Remove the rear propeller shaft. Unscrew the PTO shaft flange nuts (fig. 3.121). A - Hexagon bolt M 10x30 with nuts. Remove the PTO shaft flange. Remove the sealing ring...

Removal the V253 Transfer Case Electric Motor
If replacing the V253 transfer case motor, please note the following. The new transfer case electric motor is adjusted to the prescribed position. To facilitate installation,...

Installing the V253 Transfer Case Electric Motor
If a new transfer case motor is being installed, observe the following. The control element of the transfer case E473 is turned to the "LOW" position with the ignition off. The...

Checking the oil level in the main gear of the front axle
Remove the oil level check bolt (fig. 3.127). The oil level is sufficient if it is within the lower edge of the filler hole of the front final drive. Tighten the bolt with a new...

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