Diesel engine 5.0 liter car Volkswagen Touareg 1
5.0L Diesel Engine Specifications
Table 2.4 Engine letter designation AYH BKW* BLE BWF Date of manufacture 10.02 12.03-10.04 11.04 02.06 Complies with toxicity standards EU3 Tier1 EU4/Tier2** - Working volume, l...
Table 2.4 Engine letter designation AYH BKW* BLE BWF Date of manufacture 10.02 12.03-10.04 11.04 02.06 Complies with toxicity standards EU3 Tier1 EU4/Tier2** - Working volume, l...
5.0L Diesel Engine Fastening Tightening Torques
Threaded connection Tightening torque, Nm Engine to gearbox M10 45 (without starter) M12 80 Engine support to cylinder block 50 Engine support to engine mount 75 Engine mount to...
Threaded connection Tightening torque, Nm Engine to gearbox M10 45 (without starter) M12 80 Engine support to cylinder block 50 Engine support to engine mount 75 Engine mount to...
Removal the engine
NOTE: The engine is removed downwards together with the gearbox. Before dismantling, interrogate the fault memory of all control units. NOTE: To ensure free rotation of the...
NOTE: The engine is removed downwards together with the gearbox. Before dismantling, interrogate the fault memory of all control units. NOTE: To ensure free rotation of the...
Removal and installation of engine mounts and cushions
Removal Remove the front sound insulation. Remove the lower part of the first and second row air filter, cylinder air filter. Remove the engine mount mounting nuts on the left and...
Removal Remove the front sound insulation. Remove the lower part of the first and second row air filter, cylinder air filter. Remove the engine mount mounting nuts on the left and...
Crushing and installing the slave disk
Secure the VW 558 clutch counter support to the driven disc using an M8x50 hex bolt (fig. 2.166). Install three M12 hex nuts between the counter support and the driven disk....
Secure the VW 558 clutch counter support to the driven disc using an M8x50 hex bolt (fig. 2.166). Install three M12 hex nuts between the counter support and the driven disk....
Removal and installation the crankshaft support ramp
NOTE: Removal of the balance shaft is only possible if the transfer case module has been removed beforehand. ATTENTION: The upper part of the engine mount rail is connected to the...
NOTE: Removal of the balance shaft is only possible if the transfer case module has been removed beforehand. ATTENTION: The upper part of the engine mount rail is connected to the...
Front flange seal and vibration damper
Fig. 2.172. Front flange sealing gasket and torsional vibration damper: 1 - Front flange sealing gasket; 2 - bolt 8 Nm; 3 - water pump cover; 4 - torsional vibration damper; 5 -...
Fig. 2.172. Front flange sealing gasket and torsional vibration damper: 1 - Front flange sealing gasket; 2 - bolt 8 Nm; 3 - water pump cover; 4 - torsional vibration damper; 5 -...
Replacing the crankshaft oil seal on the vibration damper side
Work execution procedure Place the radiator frame in the service position. Remove the vibration damper. NOTE: When removing the oil seal, be careful not to damage the seating...
Work execution procedure Place the radiator frame in the service position. Remove the vibration damper. NOTE: When removing the oil seal, be careful not to damage the seating...
Replacing the crankshaft oil seal on the engine timing side
Work execution procedure NOTE: When removing the oil seal, be careful not to damage the seating surface. Carefully remove the old sealing ring using the T20143/2 puller (fig....
Work execution procedure NOTE: When removing the oil seal, be careful not to damage the seating surface. Carefully remove the old sealing ring using the T20143/2 puller (fig....
Replacing the generator drive shaft seal
Cars with engine letter designations AYH, BKW Remove the fuel filter. Cars with BLE and BWF engines Remove the bypass cover from the EGR radiator. Assembly operations for all...
Cars with engine letter designations AYH, BKW Remove the fuel filter. Cars with BLE and BWF engines Remove the bypass cover from the EGR radiator. Assembly operations for all...
Installing the timing cover
Fig. 2.182. Distribution mechanism cover: 1 - distribution mechanism module; 2 - timing cover; 3 - bolt 20 Nm; 4 - bolt 20 Nm; 5 - sealing ring; 6 - driven disk; 7 - bolt 50 Nm +...
Fig. 2.182. Distribution mechanism cover: 1 - distribution mechanism module; 2 - timing cover; 3 - bolt 20 Nm; 4 - bolt 20 Nm; 5 - sealing ring; 6 - driven disk; 7 - bolt 50 Nm +...
Removal and installation the camshaft drive gear
NOTE: After each removal of the gear during assembly, it is necessary to check and, if necessary, adjust the position of the pump-injector pistons. NOTE: The workflow described...
NOTE: After each removal of the gear during assembly, it is necessary to check and, if necessary, adjust the position of the pump-injector pistons. NOTE: The workflow described...
Checking the valve timing
Work execution procedure Remove the sound insulation and covers from the cylinder heads. Rotate the crankshaft using the T10172 counter support slowly in the direction of engine...
Work execution procedure Remove the sound insulation and covers from the cylinder heads. Rotate the crankshaft using the T10172 counter support slowly in the direction of engine...
Adjusting the valve timing
Work execution procedure Remove the engine and gearbox. Remove the fuel pump and tandem pump from the cylinder heads. Remove the sound insulation and covers from the cylinder...
Work execution procedure Remove the engine and gearbox. Remove the fuel pump and tandem pump from the cylinder heads. Remove the sound insulation and covers from the cylinder...
Removal and installation cylinder heads
Fig. 2.201. Cylinder head components: 1 - connecting hose (in vehicles with BLE and BWF engines); 2 - sealing cuff (in vehicles with BLE and BWF engines); 3 - holder (in vehicles...
Fig. 2.201. Cylinder head components: 1 - connecting hose (in vehicles with BLE and BWF engines); 2 - sealing cuff (in vehicles with BLE and BWF engines); 3 - holder (in vehicles...
Removal and installation cylinder head covers and gaskets
Observe the tightening sequence of the cylinder head cover mounting bolts (fig. 2.205). Tighten the mounting bolts in the sequence shown to a torque of 10 Nm. Cylinder Head Gasket...
Observe the tightening sequence of the cylinder head cover mounting bolts (fig. 2.205). Tighten the mounting bolts in the sequence shown to a torque of 10 Nm. Cylinder Head Gasket...
Cylinder head repair
Fig. 2.207. Valve mechanism components: 1 - bolt 20 Nm + tighten by 1/4 turn (90°); 2 - roller lever axis; 3 - bearing cap; 4 - plate pusher; 5 - conical cracker; 6 - valve spring...
Fig. 2.207. Valve mechanism components: 1 - bolt 20 Nm + tighten by 1/4 turn (90°); 2 - roller lever axis; 3 - bearing cap; 4 - plate pusher; 5 - conical cracker; 6 - valve spring...
Valve seat machining
NOTE: When repairing engines with leaky valves, it is not enough to treat or replace the valve seats and valves. Especially in engines with a long service life, it is necessary to...
NOTE: When repairing engines with leaky valves, it is not enough to treat or replace the valve seats and valves. Especially in engines with a long service life, it is necessary to...
Checking the valve guides
Insert the new valve into the guide sleeve. The end of the valve stem should be covered by the guide sleeve. Due to the different stem diameters, use the intake valve only in the...
Insert the new valve into the guide sleeve. The end of the valve stem should be covered by the guide sleeve. Due to the different stem diameters, use the intake valve only in the...
Replacing valve stem seals
NOTE: With cylinder head installed. Remove the camshaft. Remove the valve tappets and place them face down. Do not interchange the tappets. Move the piston of the corresponding...
NOTE: With cylinder head installed. Remove the camshaft. Remove the valve tappets and place them face down. Do not interchange the tappets. Move the piston of the corresponding...
Checking the supercharging system for leaks
Remove air intake hose 1 from the air filter. Insert adapter 1687/10 into air intake sleeve 1 and secure it with a clamp. Prepare the VAG 1687 boost tester to perform the test...
Remove air intake hose 1 from the air filter. Insert adapter 1687/10 into air intake sleeve 1 and secure it with a clamp. Prepare the VAG 1687 boost tester to perform the test...
Installation of hose connections with nipple connectors
CAUTION: The O-ring of the nipple connector may be damaged if the retaining clip is in the locked position during installation. This will result in a leak. Follow the installation...
CAUTION: The O-ring of the nipple connector may be damaged if the retaining clip is in the locked position during installation. This will result in a leak. Follow the installation...
Checking the turbocharger
CAUTION: If the turbocharger is found to have mechanical defects, such as a defective impeller, it is not enough to simply replace the turbocharger. To prevent subsequent defects,...
CAUTION: If the turbocharger is found to have mechanical defects, such as a defective impeller, it is not enough to simply replace the turbocharger. To prevent subsequent defects,...
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Touareg 1
- General information
- Vehicle device
- Controls and instruments
- Seats and safety
- Maintenance and management
- Power unit
- Engine checks
- Petrol engine 3.2L
- Petrol engine 4.2L
- Diesel engine 5.0L
- Cooling system
- Lubrication system
- Injection system
- Exhaust system
- Fuel supply system
- Transmission
- Automatic gearbox 09D
- Mechanical gearbox 08D
- Cardan shaft
- Chassis
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- Front suspension
- Rear suspension
- Steering gear
- Brake system
- Body
- Outdoor elements
- Electrical equipment
- Battery
- Generator and starter
- Instruments and wipers