NOTE: Removal of the balance shaft is only possible if the transfer case module has been removed beforehand.
ATTENTION: The upper part of the engine mount rail is connected to the cylinder block by two M8 Allen bolts located between the cylinder heads. These connections must not be loosened under any circumstances, as this will result in irreparable deformation of the cylinder block.
NOTE: For installation purposes, the engine must be secured using the IMS 6095 Engine and Gearbox Fixture.
Install the T10201 clamping device on the lower part of the crankshaft support ramp as shown in Figure 2.170.
Tighten the clamping device T10201 bolts to 20 Nm.
Remove the lower part of the engine mount ramp.
Installation
Install the T10201 clamping device onto the lower part of the crankshaft support ramp and tighten the bolts to 20 Nm.
Make sure all support inserts are properly installed in the support brackets.
Pay attention to the adjusting washers.
Carefully install the lower part of the crankshaft support ramp into the cylinder block.
[The original article is available at: VWManual.ru]
Tighten the main support bolts in three stages in the sequence shown (fig. 2.171) shows the direction of movement).
1 - Tighten with a torque wrench:
- stage 1 = 35 Nm;
- stage 2 = 65 Nm.
2 - Then turn with a regular key:
- stage III = turn an additional 1/2 turn (180°).
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