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Fuel system device (VW Passat B5)

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  • Passat
  • Passat B5
  • Power unit
  • Fuel system (petrol)
  • Fuel system device
            0


Fuel tank of cars with gasoline engines



Fuel tank of cars with gasoline engines

  • 1 - cork;
  • 2 - sealing ring. If damaged, replace the sealing ring.
  • 3 - fuel filler cap;
  • 4 - bolt;
  • 5 - valve. When removing the valve, remove it from the filling nipple by pulling it upwards. When the valve is installed in a vertical position, the valve is open, and when turning it at an angle of 45°, the valve should be closed;
  • 6 - sealing ring. If damaged, replace the sealing ring;
  • 7 - Ventilation hose. The black hose is attached to the side of the fuel tank and goes to the charcoal canister;
  • 8 - Ventilation valve. When removing, remove the valve from the filling nipple. Before installing the valve, remove the fuel filler cap;
  • 9 - wire connected to the vehicle ground;
  • 10 - black pressure pipe. The pressure pipe supplies fuel to the fuel filter;
  • 11 - blue return pipe. The return pipe comes from the engine;
  • 12 - Four-pin electrical connector. The electrical connector is connected to the fuel level sensor and fuel pump wires;
  • 13 - flange nut 60 Nm;
  • 14 - flange. When installing the flange, the mark on the flange should align with the mark on the fuel tank;
  • 15 - fuel level sensor;
  • 16 - fuel supply pipeline;
  • 17 - fuel pump. The fuel pump must be replaced together with the flange and fuel supply line;
  • 18 - sealing ring. If there is damage, use a new sealing ring. Before installing the sealing ring, moisten it in gasoline;
  • 19 - bolts 25 Nm;
  • 20 - fuel tank;
  • 21 - mounting plate;
  • 22 - Fuel tank fastening straps. The fastening straps have different lengths. The hole in the strap is located on the front side of the fuel tank;
  • 23 - Fuel filter holder;
  • 24 - bolt 10 Nm;
  • 25 - fuel filter. The arrow on the fuel filter housing shows the direction of fuel flow;
  • 26 - black pressure pipe. The pipe goes to the fuel line;
  • 27 - blue fuel return line;
  • 28 - ventilation hose

The vehicle's fuel system consists of a fuel tank, fuel lines, fuel filter, fuel pump and fuel injection system.



The fuel tank, made of plastic, is located under the bottom at the rear of the car. The fuel tank is ventilated through a closed air removal system. When the fuel tank is ventilated, fuel vapors are captured by a canister with charcoal.

Warning: Gasoline is extremely flammable and explosive, so care must be taken when working on any part of the fuel system.


Warning: Work on the fuel system must be carried out in a well-ventilated area, for which you can open all windows and doors to create a draft.


Warning: When working on the fuel system, do not use open flames, electric welding or tools that may create sparks. Make sure that a charged fire extinguisher is in the immediate vicinity of the work area.


Warning: Use goggles to protect your eyes from fuel splashes. If fuel splashes on your skin, rinse the area with plenty of water.


Warning: The container containing the fuel contains fuel vapor and is potentially explosive.


Warning: When working on the fuel system, keep it clean, as dirt that gets into the fuel system passages can block them, which will prevent the engine from operating properly.


Warning: Front wheel drive diesel vehicles do not have a fuel pump in the fuel tank. All wheel drive diesel vehicles have a fuel pump in the fuel tank.


Before removing the fuel tank, pump out the fuel from the tank.

Remove the fuel tank from underneath the vehicle. Use a jack to support the fuel tank.

Even an empty fuel tank contains fuel vapors that are explosive, so use caution.

After installing the fuel tank, start the engine and check the fuel system for leaks.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Tarasov Ivan

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Fuel pump/fuel level sensor
Fuel filter on models with petrol engines
Adjusting the accelerator cable (petrol engine)
Additional adjustment (automatic transmission)


Similar articles from other manuals for VW cars:
Fuel system data Golf 1 (1974-1984, petrol)
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Fuel system device Tiguan 1 (2007-2015)
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Engine fuel system — general information Transporter T4 (1990-2003)
General information on removing and installing fuel system… Caddy 3 (2003-2010)
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