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Polo 3 (1995-2003) Polo 4 (2001-2009)

Fuel tank/fuel pump/fuel filter (VW Polo 4)

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  • Polo
  • Polo 4
  • Power unit
  • Supply system
  • Fuel tank/fuel pump/fuel filter
            0


Petrol engine with a working volume of 1.2 liters



1 - fastening clamp

1 - fastening clamp

2 - fuel tank filler cap

3 - sealing ring

Replace if damaged.

4 — screw

5 — filler neck niche cover assembly

With rubberized top.

6 - check valve
Prevents fuel from leaking out of the tank when the vehicle rolls over. To remove, unfasten the valve from the pipe by moving it upwards.
Checking the valve operation: If you hold the valve vertically, it should be open. When tilted at 45°, the valve should close.

7 - connection to ground
Check the strength of the fastening.

8 — ventilation system pipeline
Check the strength of the fastening.

9 - activated carbon filter

10 — bolt, 10 Nm

11 — ventilation system pipelines

Attach to the fuel tank. Ensure secure attachment.

12 — bolt, 25 Nm

13 — fuel tank

When removing, use a gearbox jack. If the fuel tank has been replaced, bleed the fuel system.

14 — mounting clamp

15 — ventilation system pipeline

Ensure the fastening is secure.

16 — clamp
Ensure the fastening is secure.

17 — fuel filter
Installation position: the arrow on the filter housing points in the direction of fluid flow, i.e. from the fuel tank to the engine.

18 — fuel supply line
To the fuel manifold. Black. Ensure secure fastening.

19 — sealing ring
Replace if damaged.

20 — O-ring round section
Always replace.

21 — fuel pressure regulator

22 - screw, 5 Nm

for the terminal clamp at the fuel filter.

23 - sealing ring
Replace if damaged.
When installing, insert into the fuel tank hole dry. Only for flange installation, moisten with fuel.

24 — fuel level sensor

25 — fuel supply unit

Consists of a fuel pump and a fuel level sensor. Clean the mesh if dirty. Ensure the installation position relative to the fuel tank (embossed arrow).

26 — return fuel line
Blue. Attaches to the side of the fuel tank. Ensure secure attachment.

27 — fuel supply line
Black. Attaches to the side of the fuel tank. Ensure secure attachment.

28 - union nut, 80 Nm

29 — bolt, 10 Nm

30 - air valve


To remove, simply press the locking pin inward and pull out the valve.


[The original text is available on the portal: www.VWMANUAL.ru]

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Semenova Anna

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Previous articles
Safety rules when working with the power supply system
Safety and cleanliness rules when working with the fuel supply system
Power supply system. General information
Next articles
Removal and installation the fuel pump/fuel level sensor
Removal and installation the fuel level sensor
Removal and installation a fuel filter for a gasoline engine
Fuel filter for diesel engine with a working volume of 1.4 l
Fuel filter for diesel engine with a working volume of 1.9 l
Removal and installation/disassembly of the air filter


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Fuel pump located outside the fuel tank Golf 2 (1984-1993, petrol)
Fuel tank filler flap Touareg 1 (2002-2006)
Fuel tank device Tiguan 1 (2007-2015)
Electric Fuel Pump — General Information Sharan 1 (1995-2000)
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Removal, cleaning and installing the fuel pump mesh filter Beetle (1960-1986)
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Polo 4 
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Polo 3 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 1.4 and 1.6
  • Petrol engines 1.4 (V16)
  • Petrol engines 1.6 and 1.8
  • Diesel engines 1.7 and 1.9
  • Diesel engines 1.9 D and TD
  • Transmission
  • Mechanical gearbox 085
  • Mechanical gearbox 020/02K
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
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  • Body
  • Exterior
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  • Equipment and instruments (until 2000)
  • Equipment and instruments (after 2000)
  • Electrical circuits
  • Wiring diagrams (petrol)
  • Wiring diagrams (diesel)
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