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Polo 3 (1995-2003) Polo 4 (2001-2009)

Safety precautions when working with the injection system of a gasoline engine (VW Polo 4)

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  • Safety precautions when working with the injection system of a gasoline engine
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The fuel system is under pressure! Before releasing the hose connection, for safety reasons, place a thick rag around the connection point. Then release the fuel pressure by carefully removing the hose.

Note: On the AXU engine with direct fuel injection, the pressure can only be released in this way in the low-pressure circuit (up to about 5 bar). To relieve pressure in the high pressure circuit (up to approximately 100 bar) special equipment required.


The high-pressure circuit starts from the high-pressure pump flanged at the rear of the cylinder head and ends at the injectors.
  • No open flames, no smoking, no hot or very hot parts near the work area. Risk of accident! Have a fire extinguisher ready.
  • Be sure to provide good ventilation of the workplace. Fuel vapors are toxic.

Caution: When working with the injection system, it is necessary to observe general safety regulations and cleanliness rules, see the section "Fuel system".


Diesel engine injection system



The diesel engine injection system is fully electronically controlled by the engine management system. Advantages:
  • Self-diagnosis of the engine management system allows for quick detection of defects.
  • Precise dosing of the amount of fuel at each load mode, resulting in reduced harmful emissions from exhaust gases and low fuel consumption.
  • Adjustment of idle speed and governor limited speed is no longer required.

The engine control system units operate stably for a long time and require virtually no maintenance. The exceptions are the replaceable air filter element and the fuel filter, which must be replaced as part of maintenance.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Semenova Anna

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Previous articles
Gasoline injection and ignition system
Next articles
Operation of the gasoline engine management system
Sensors and actuators of injection systems
Checking/adjusting idle speed/ignition timing/CO content
General inspection of the injection system
Intake manifold/fuel manifold/valve injectors
Technical characteristics of injection systems for gasoline engines


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Polo 4 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Control system
  • Injection system (diesel)
  • Supply system
  • Exhaust system
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Wheels and tires
  • Brake system
  • Body
  • Interior
  • Exterior
  • Electrical equipment
  • Equipment and devices
  • Wiper system
  • Lighting system
  • Electrical circuits
Polo 3 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 1.4 and 1.6
  • Petrol engines 1.4 (V16)
  • Petrol engines 1.6 and 1.8
  • Diesel engines 1.7 and 1.9
  • Diesel engines 1.9 D and TD
  • Transmission
  • Mechanical gearbox 085
  • Mechanical gearbox 020/02K
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and instruments (until 2000)
  • Equipment and instruments (after 2000)
  • Electrical circuits
  • Wiring diagrams (petrol)
  • Wiring diagrams (diesel)
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