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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Disassembling and assembling the hub with a sliding sleeve of the 5th gear synchronizer (VW Caddy 3)

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  • Disassembling and assembling the hub with a sliding sleeve of the 5th gear synchronizer
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Place the sliding sleeve onto the hub. In this case, the ends (C) of the hub and the recesses for the crackers (O) of the coupling must coincide.

The device of the hub with a sliding clutch of the 5th gear synchronizer (see figure VC4.064):

The device of the hub with a sliding clutch of the 5th gear synchronizer (see figure VC4.064):
1. Springs.
2. Rusks.
3. Sliding synchronizer sleeve (installation position: the cutout on the surface (A) and the wide protrusion (B) should be directed towards 5th gear).
4. Synchronizer hub.
5. Locking ring.


Insert the crackers into the recesses (arrows). Set the springs at an angle of 120° relative to each other. The bent end of the spring should be located in the hollow cracker.

Insert the crackers into the recesses (arrows). Set the springs at an angle of 120° relative to…


Place the locking ring on the tube (3) (see figure VC 4.067).

The original information is posted on the website VWMANUAL



Place the locking ring on the tube (3) (see figure VC 4.067).


Insert them together into the hub with the 5th gear synchronizer sliding sleeve.

The hooks (1) must be fixed in the grooves (2) of the sliding clutch for crackers.

The hooks (1) must be fixed in the grooves (2) of the sliding clutch for crackers.


Remove the locking ring from the tube (3).

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The text has been checked: Kolesnikov Artem

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Previous articles
Determining the thickness of the thrust ring
Checking the synchronizer locking ring for wear
Disassembly and assembly of the hub with a sliding sleeve of the synchronizer of 3rd and 4th gears
Dismantling and assembly of the primary shaft
Disassembly and assembly of the internal gear shift mechanism
Internal gear shift mechanism of a manual transmission
Next articles
Removal and installation the secondary shaft
Disassembly and assembly of the secondary shaft
Setting position of 3rd and 4th gears
Checking the inner ring of the 1st and 2nd gear synchronizer for wear
Checking the 1st and 2nd gear synchronizer locking ring for wear
Installation position of the outer, inner and locking rings of 2nd gear


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