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LT 28 (1975-1991) LT 2D (1996-2003) Beetle (1960-1986) Caddy 3 (2003-2010)

Front shock absorber — removal, inspection and installation (VW Lt 28)

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  • Front shock absorber — removal, inspection and installation
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1. On LT 28, 31 and 35 models, remove the self-locking nut from the top end of the shock absorber piston arm. To keep the piston stationary while the nut is being loosened, flat areas are provided.

Figure 11.6. Front suspension components (independent type) (Section 3): 1 - Crosspiece; 2 -…

Figure 11.6. Front suspension components (independent type) (Section 3): 1 - Crosspiece; 2 - Stabilizer; 3 - Final link; 4 - Arch support; 5 - Isolator; 6 - Spiral spring; 7 - Bushing; 8 - Upper arch; 9 - Upper ball joint; 10 - Hub carrier; 11 - Lower ball joint; 12 - Lower arch; 13 - Shock absorber; 14 - Radial lever; 15 - Mounting pin.


2. Lower the piston down and remove the upper mounts, gasket and washers.

3. Loosen and remove the two lower mounting bolts and lower the shock absorber down, removing it from the spring and arches.

4. On LT 40 and 45 models, loosen and remove the upper and lower support mounting bolts and remove the entire shock absorber, including the flexible bushings and sleeves.

Figure 11.5. Front Suspension Components (Axle Type) (Section 3): 1 - Stabilizer; 2 - Final…

Figure 11.5. Front Suspension Components (Axle Type) (Section 3): 1 - Stabilizer; 2 - Final linking; 3 - Spring saddle; 4 - Spring; 5 - Shock absorber; 6 - Hub; 7 - Brake line; 8 - Block (caliper); 9 - Place beam; 10 - Drive rod; 11 - Spring plate; 12 - U-bolt; 13 - Buffer; 14 - Stabilizer clamp.




5. To check the shock absorber, clamp its lower mount in a vice so that it is positioned vertically. Now insert and pull the piston all the way in and out several times. Any tendency for the clutch to jerk, lack resistance, or stick indicates the need for replacement.

6. Installation is carried out by performing the above steps in reverse order. Make sure the flexible bushings are in good condition, otherwise replace them.

7. Tighten all bolts and nuts to the required torque.

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The text has been checked: Kolesnikov Artem

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Previous articles
Maintenance and inspection
Description of the suspension and steering mechanism
Suspension and steering specifications
Next articles
Front wheel bearings — adjustment and replacement
Front stabilizer — removal and installation
Radial arm (LT 28, 31, 35) — removal and installation
Front suspension spring and lower arm (LT 28, 31, 35) — removal and installation
Upper control arm of the front suspension (LT 28, 31, 35) — removal and installation
Upper and lower front suspension pivot mounts (LT 28, 31, 35) — removal and installation


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Removal and installation the front shock absorber strut Passat B3 (1988-1993)
Removal the front suspension shock absorber Golf 4 (1997-2004)
Shock absorber strut Polo 3 (1995-2003)
Removal and installation the shock absorber strut Touareg 1 (2002-2006)
Repair of shock absorber of adaptive chassis control system DCC… Tiguan 1 (2007-2015)
Coil spring and shock absorber Sharan 1 (1995-2000)
Throttle body Shock Absorber Transporter T4 (1990-2003)
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