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Cylinder block. Features of the device (VW Passat B4)

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  • Cylinder block. Features of the device
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The cylinder block is sleeveless, cast iron (Fig. 2-6). In the lower part of the cylinder block there are five supports for the crankshaft main bearing shells. The main bearing caps are finally processed together with the block and therefore they are not interchangeable. The cylinder block of the "2E" engine is the same as that of the "KR" and "9A" engines with a DOHC valve mechanism.

Fig. 2-6. Cylinder block parts:

Fig. 2-6. Cylinder block parts:
I — cars with automatic transmission;
II — cars with manual transmission
1 — cylinder block;
2 - oil pan gasket;
3 - oil deflector shield;
4 — oil pan;
5 - oil jet;
6 — front crankshaft oil seal holder;
7 — crankshaft rear oil seal holder;
8 — upper clutch housing cover;
9 — lower clutch housing cover;
10 — spacer.


The clearance between the piston and the cylinder for new parts is 0.03 mm; maximum permissible (when worn out) 0.08 mm.

The original information is posted on the resource [VWManual]

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Engine assembly
Disassembling the engine
Removal and installation of the power unit
Next articles
Checking the technical condition and repairing the cylinder block
Crank mechanism design
Connecting rod and piston group
Crankshaft and flywheel
Valve timing mechanism
Cylinder head


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Passat B6 
  • General information
  • User manual
  • Maintenance
  • Petrol engine 1.6L
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection system
  • Petrol engine 2.0L
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel and exhaust systems
  • Diesel engine 2.0L
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  • Cooling and lubrication system
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  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
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  • Brake system
  • Body
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  • Lighting and appliances
  • Electrical circuits
Passat B5 
  • General information
  • User manual
  • Weekly checks
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling system
  • Fuel system (petrol)
  • Fuel system (diesel)
  • Engine management
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and covers
  • Ventilation and heating
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
Passat B4 
  • General information
  • User manual
  • Maintenance
  • Technical data
  • 8-valve engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • Fuel injection «Mono-Jetronic»
  • Control system «Mono-Motronic»
  • Control system «Digifant»
  • Control system «Simos»
  • 16-valve engine
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection «K-Jetronic»
  • Control system «KE-Motronic»
  • Control system «Digifant»
  • Diesel engine
  • Engine repair
  • Cooling and lubrication system
  • Power and control system
  • Turbocharging system
  • Digital control system
  • Transmission
  • Clutch
  • Manual gearbox
  • Hydromechanical gearbox
  • Front wheel drive
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
Passat B3 
  • General information
  • User manual
  • Driving Tips
  • Maintenance instructions
  • Technical data
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Supply system
  • Petrol injection system
  • Diesel engine
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Heating system
  • Electrical equipment
  • Power devices
  • Lighting system
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  • Electrical circuits
Passat B2 
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  • Introduction to instructions
  • User manual
  • Power unit
  • Engines 4-cylinder FZ
  • Engines 4-cylinder
  • Engines 5-cylinder
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  • Four-speed gearbox
  • Five-speed gearbox
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  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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