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Removal and installation of the body (VW Passat B4)

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  • Removal and installation of the body
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Warning: When installing the hood, adjust its position according to the gaps with the left and right wings and according to the hood protrusion.


To remove, open the hood. Disconnect the tube and remove the windshield washer nozzles.

Mark the position of the hood hinges with paint. Place the open hood on a wooden support. Lower the hood support. Loosen the hinge mounting bolts (fig. 9-6 and 9-7). With the help of an assistant, remove the hood, being careful not to damage the paintwork on the wings.

Mark the position of the hood hinges with paint. Place the open hood on a wooden support. Lower the…


Fig. 9-7. Hood parts:

Fig. 9-7. Hood parts:
1 - hood;
2 - lock;
3 — lock drive cable;
4 - emphasis;
5 - adjustable buffer;
6 — seal;
7 — lock drive handle.


When installing, lubricate the hood hinge axles. Together with an assistant, install the hood on the hinges and tighten the mounting bolts without tightening them.

Install the windshield washer nozzles. Connect the washer tube. Adjust the position of the hood for gaps with the wings and protrusion relative to the radiator grille, moving the hood relative to the hinges. Make sure the hood opens reliably. Tighten the hinge mounting bolts. Close the hood and check that it opens and closes correctly.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Lubrication of moving parts of doors and hood
Paint care
Features of the body structure
Next articles
Reference dimensions of body openings for Volkswagen Passat sedans produced in 1988-93.
Reference dimensions of the body openings of Volkswagen Passat station wagons produced in 1988-93.
Removal and installation the radiator grille
Removal and installation the front bumper
Repair of front and rear bumpers
Welding the bumper


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