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Features of the design of 16-valve gasoline engines (VW Passat B4)

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  • Features of the design of 16-valve gasoline engines
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The four-stroke, four-cylinder, in-line, liquid-cooled petrol engine is located transversely to the longitudinal axis of the vehicle, tilted backwards at an angle of 20°. The engine uses a valve timing mechanism with two overhead camshafts.

Removal and installation of the engine are carried out as indicated in the section "Petrol 8-valve engines".

Disassembly and assembly of the engine, since the 8-valve and 16-valve engines are basically the same in design, are carried out as described in the subsection "Gasoline 8-valve engines", with the exception of removing and installing the cylinder head.

Cylinder block (fig. 2-138) sleeveless, cast iron. In the lower part of the cylinder block there are five supports for the crankshaft main bearing shells. The main bearing caps are finally machined together with the block and therefore they are not interchangeable.

Fig. 2-138. Cylinder block parts:

Fig. 2-138. Cylinder block parts:
1 — cylinder block;
2 - oil pan gasket;
3 - oil deflector shield;
4 — oil pan;
5 — oil drain plug;
6 — front crankshaft oil seal holder;
7 — crankshaft rear oil seal holder;
8 — upper clutch housing cover;
9 — lower clutch housing cover;
10 — clutch housing cover on vehicles with automatic transmission;
11 — oil dipstick tube.


The cylinder diameters are given in Table 2-21.



The cylinder diameters are given in Table 2-21.
  • Clearance between piston and cylinder for new parts, mm: 0.03.
  • Maximum allowable gap (when worn out), no more than, mm: 0.08.

The diameter of the cylinder is measured in three belts in mutually perpendicular directions at a distance of 10 mm from the upper and lower ends of the cylinder and at half its height.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Crank mechanism
Features of the gas distribution mechanism
Features of the cylinder head design
Removal and installation the cylinder head
Disassembly and repair of the cylinder head
Removal and installation the camshaft drive belt


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Passat B6 
  • General information
  • User manual
  • Maintenance
  • Petrol engine 1.6L
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection system
  • Petrol engine 2.0L
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel and exhaust systems
  • Diesel engine 2.0L
  • Engine repair
  • Cooling and lubrication system
  • Fuel and exhaust systems
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
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Passat B5 
  • General information
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  • Weekly checks
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling system
  • Fuel system (petrol)
  • Fuel system (diesel)
  • Engine management
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Wheels and tires
  • Steering
  • Brake system
  • Body
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  • Doors and covers
  • Ventilation and heating
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
Passat B4 
  • General information
  • User manual
  • Maintenance
  • Technical data
  • 8-valve engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • Fuel injection «Mono-Jetronic»
  • Control system «Mono-Motronic»
  • Control system «Digifant»
  • Control system «Simos»
  • 16-valve engine
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection «K-Jetronic»
  • Control system «KE-Motronic»
  • Control system «Digifant»
  • Diesel engine
  • Engine repair
  • Cooling and lubrication system
  • Power and control system
  • Turbocharging system
  • Digital control system
  • Transmission
  • Clutch
  • Manual gearbox
  • Hydromechanical gearbox
  • Front wheel drive
  • Chassis
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  • Power devices
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  • Electrical circuits
Passat B3 
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  • Driving Tips
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  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Supply system
  • Petrol injection system
  • Diesel engine
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
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  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Heating system
  • Electrical equipment
  • Power devices
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  • Equipment and devices
  • Wiper system
  • Electrical circuits
Passat B2 
  • General information
  • Introduction to instructions
  • User manual
  • Power unit
  • Engines 4-cylinder FZ
  • Engines 4-cylinder
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  • Four-speed gearbox
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  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
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  • Electrical equipment
  • Equipment and devices
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