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Clutch — features of the device (VW Passat B4)

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  • Clutch — features of the device
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The clutch (Fig. 4-1) is a Fichtel und Sachs brand, installed on all engines except AFN, dry, single-disc, with a central pressure spring, with a cable-type backlash-free or hydraulic release drive. The mechanical clutch release drive is used on cars with an "EZ" engine with a five-speed gearbox of the ATX and ASA types and with a four-speed gearbox of the ALY and ALS types.

Fig. 4-1. Clutch parts:

Fig. 4-1. Clutch parts:
1 - slave disk;
2 — clutch housing assembly with pressure plate;
3 — mounting bolt;
4 — clutch release bearing;
5 — clutch release fork;
6 - locking spring;
7 — bearing guide sleeve;
8 - sealing ring;
9 — gasket.


Slave disc of the clutch with an elastic hub. The dimensions of the slave disc are given in Table 4-1. The clutch release bearing is a ball, self-centering. On cars with an AFN diesel engine, a dual-type flywheel with a torsional vibration damper, a new clutch design and an anti-vibration weight on the gearshift drive are used (Fig. 4-2). The flywheel consists of two parts, one of which is connected to the crankshaft flange. The other part is connected to the clutch casing and is the working surface of the clutch mechanism. Between the flywheel parts there is a spring-type torsional vibration damper, in addition to which a friction torque limiter is used, protecting the engine from overloads during engine start-up and shutdown, during abrupt clutch engagement, and also eliminating vibration of the power unit.



Slave disc of the clutch with an elastic hub. The dimensions of the slave disc are given in Table…

Fig. 4-2. AFN engine clutch parts:

Fig. 4-2. AFN engine clutch parts:
1 - flywheel;
2 - slave disk;
3 — clutch housing assembly with pressure plate.


The internal diameter of the main cylinder of the clutch hydraulic drive is 15.80 mm. The gap between the piston and the cylinder is no more than 0.15 mm. The internal diameter of the working cylinder is 18.10 mm. The maximum permissible non-flatness of the flywheel surface under the driven disk in operation is 0.2 mm.

The maximum permissible end runout of the driven disk is 0.8 mm.

The clutch release hydraulic drive reservoir is shared with the brake hydraulic drive.

The original text is available on the website (www.VWMANUAL.ru)

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Removal and installation the clutch
Mechanical clutch drive
Checking the clutch operation
Removal and installation the clutch servo spring
Removal and installation the clutch master cylinder
Removal and installation the clutch slave cylinder


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Passat B6 
  • General information
  • User manual
  • Maintenance
  • Petrol engine 1.6L
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection system
  • Petrol engine 2.0L
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel and exhaust systems
  • Diesel engine 2.0L
  • Engine repair
  • Cooling and lubrication system
  • Fuel and exhaust systems
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Wheels and tires
  • Car suspension
  • Steering
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  • Body
  • Exterior (external elements)
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  • Lighting and appliances
  • Electrical circuits
Passat B5 
  • General information
  • User manual
  • Weekly checks
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling system
  • Fuel system (petrol)
  • Fuel system (diesel)
  • Engine management
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and covers
  • Ventilation and heating
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
Passat B4 
  • General information
  • User manual
  • Maintenance
  • Technical data
  • 8-valve engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • Fuel injection «Mono-Jetronic»
  • Control system «Mono-Motronic»
  • Control system «Digifant»
  • Control system «Simos»
  • 16-valve engine
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection «K-Jetronic»
  • Control system «KE-Motronic»
  • Control system «Digifant»
  • Diesel engine
  • Engine repair
  • Cooling and lubrication system
  • Power and control system
  • Turbocharging system
  • Digital control system
  • Transmission
  • Clutch
  • Manual gearbox
  • Hydromechanical gearbox
  • Front wheel drive
  • Chassis
  • Car suspension
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  • Body elements
  • Electrical equipment
  • Power devices
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Passat B3 
  • General information
  • User manual
  • Driving Tips
  • Maintenance instructions
  • Technical data
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Supply system
  • Petrol injection system
  • Diesel engine
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Heating system
  • Electrical equipment
  • Power devices
  • Lighting system
  • Equipment and devices
  • Wiper system
  • Electrical circuits
Passat B2 
  • General information
  • Introduction to instructions
  • User manual
  • Power unit
  • Engines 4-cylinder FZ
  • Engines 4-cylinder
  • Engines 5-cylinder
  • Transmission
  • Clutch
  • Four-speed gearbox
  • Five-speed gearbox
  • Hydromechanical gearbox
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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