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Checking the clutch operation (VW Passat B4)

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  • Checking the clutch operation
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Press the clutch pedal fully at least five times.

Press the clutch release fork lever all the way in the direction opposite to the clutch release stroke. The lever stroke should be about 10 mm.

Note. On vehicles manufactured since August 1992, a unified clutch pedal suspension bracket (Fig. 4-6) is installed, the same for mechanical and hydraulic clutch drives, which required a corresponding change in the design of the clutch pedal, servo spring and pedal mounting stop. The parts of the modified design are not interchangeable with the parts of the bracket of the previous design. Only pedal suspension brackets with a guide tube for the mechanical clutch drive cable, which must be cut off when installing the pedal suspension bracket on vehicles with a hydraulic clutch drive, are supplied as spare parts.


Fig. 4-6. Unified clutch pedal suspension bracket parts:

Fig. 4-6. Unified clutch pedal suspension bracket parts:
1 — pedal axle;
2 — pedal suspension bracket;
3 - support;
4 — servo spring;
5 — pedal axle stopper;
6 — pedal;
7 — bushing.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Mechanical clutch drive
Removal and installation the clutch
Clutch — features of the device
Next articles
Removal and installation the clutch servo spring
Removal and installation the clutch master cylinder
Removal and installation the clutch slave cylinder
Bleeding the clutch hydraulic drive


Similar articles from other manuals for VW cars:
Checking the clutch disc Golf 4 (1997-2004)
Checking the levels of the main working fluids Polo 3 (1995-2003)
Checking the condition of the poly V-belt Touareg 1 (2002-2006)
Checking the operation of the intake manifold flap Tiguan 1 (2007-2015)
Checking the operation of brake lights Sharan 1 (1995-2000)
Removal, installation and checking the clutch Transporter T4 (1990-2003)
Checking the operation of the gear shift mechanism Caddy 3 (2003-2010)
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Passat B6 
  • General information
  • User manual
  • Maintenance
  • Petrol engine 1.6L
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection system
  • Petrol engine 2.0L
  • Engine repair
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  • Diesel engine 2.0L
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  • Transmission
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  • Mechanical gearbox
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  • Drive shafts
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Passat B5 
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  • Cooling system
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  • Transmission
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  • Car gearbox
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  • User manual
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  • Technical data
  • 8-valve engine
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  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • Fuel injection «Mono-Jetronic»
  • Control system «Mono-Motronic»
  • Control system «Digifant»
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  • 16-valve engine
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  • Fuel injection «K-Jetronic»
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  • Diesel engine
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  • Power and control system
  • Turbocharging system
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  • Manual gearbox
  • Hydromechanical gearbox
  • Front wheel drive
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Passat B3 
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  • Ignition system
  • Lubrication system
  • Cooling system
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  • Petrol injection system
  • Diesel engine
  • Exhaust system
  • Transmission
  • Clutch
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  • Wheels and tires
  • Body
  • Exterior
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  • Heating system
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