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Checking the connecting rod and piston group parts (VW Golf 2)

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  • Checking the connecting rod and piston group parts
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All parts of the connecting rod and piston group are subject to inspection and, if they have deep scratches or signs of wear, they are subject to replacement.

Measure the gap between the piston rings and the ring groove flanges using the method shown in Figure 204. If this measurement, measured with a feeler gauge, exceeds 0.20 for a compression ring or 0.15 mm for an oil scraper ring, this indicates wear of the ring or piston. The nominal gap values are given in Table 1. Then insert the piston rings into the cylinders one by one from the cylinder block side. In a turbocharged engine, the oil supply nozzles should be unscrewed in advance. With the piston upside down, press each ring down by approximately 20, with the rings being perpendicular to the cylinder axis. Insert a feeler gauge into the ring joints to determine the gap in the joint (see figure 74). For compression rings, the gap should be 0.30-0.50 mm, and for oil scraper rings - 0.25-0.40 mm. The maximum permissible gap in the lock for all types of rings is 1.0 mm.

Measure the gap between the piston rings and the ring groove flanges using the method shown in…


If the gap is very small (this happens on new rings, which also need to be checked), then you can increase it by filing the ends (see figure 75). If the gap in the lock exceeds 1 mm, the rings should be replaced. Check the degree of wear of the piston pin and connecting rod head bushing. A connecting rod that does not meet the requirements must be replaced together with the rest of the connecting rods, even if they are in good condition. The connecting rod cap bolts and nuts should always be replaced. It is recommended to check the connecting rods for bending. Method for measuring play in connecting rod bearings described here.

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The text has been checked: Kolesnikov Artem

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Previous articles
Removal connecting rod and piston group parts from the cylinder block
Pistons and connecting rods — design description
Installing the cylinder head
Cylinder head assembly
Checking hydraulic valve lifters
Checking the camshaft (engine with hydraulic tappets)
Next articles
Assembly of the connecting rod and piston group
Installation of connecting rod and piston group
Measuring the axial clearance of the crankshaft
Removal the crankshaft
Replacing crankshaft seals
Checking the crankshaft


Similar articles from other manuals for VW cars:
Checking the technical condition of the connecting rod and… Passat B4 (1988-1996)
Connecting rod and piston group Polo 3 (1995-2003)
Checking pistons, piston rings and cylinder diameter Touareg 1 (2002-2006)
Checking the operation of the intake manifold flap Tiguan 1 (2007-2015)
Connecting rod and piston group — design description Sharan 1 (1995-2000)
Windshield Washer Water Pump — Checking and Replacing Transporter T4 (1990-2003)
Parts and assemblies of the cylinder-piston and connecting… Caddy 3 (2003-2010)
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