General information about engines 1.5/1.6/1.8 l This chapter covers large displacement engines: 1457 cc 3 , 1471 cm 3 , 1588 cm 3 and 1781 cm 3 . Basically, these engines are the same, the difference in displacement is achieved...
Tool and equipment In addition to the tool listed in chapter " Basic rules for work ", to repair 1.5 / 1.6 / 1.8 l engines, the following will be required: Devices VW 10-208, 546 and 2078 - for...
Valve clearances Check valve clearances at engine operating temperature in the following order: 1. Remove the valve cover. It is advisable to replace the valve cover gasket. 2. Turn the engine by...
Toothed belt Inspection Inspect the camshaft and auxiliary shaft timing belt for wear or damage and replace if necessary. 1. To remove the timing belt, you must first remove the alternator...
Camshaft Camshaft oil seal replacement The camshaft seal is replaced without removing the shaft from the cylinder head. 1. Remove the toothed belt as described earlier. Loosen and remove...
Cylinder head Cylinder head bolts There are two types of cylinder head bolts (pic. D:19). Both types of bolts have an M11 thread and differ in the shape of the wrench socket. Initially, 10 mm...
Crankshaft seals Front oil seal (pulley side) - replacement Remove the toothed belt as described earlier. 1. Remove the crankshaft pulley bolt and remove the sprocket and key from the crankshaft....
Auxiliary shaft oil seal Oil seal replacement The oil seal is installed in the auxiliary shaft cover and is easily replaced after removing the toothed belt. 1. Remove the cooling pump pulley. Remove the...
Oil pump Removing Remove the drain plug from the oil pan and drain the engine oil into a suitable container. Loosen the bolts securing the pan and remove it together with the gasket (pic....
Removal and installation of the engine Withdrawal (pic. D:37) The engine is removed from the car up assembled with the transmission, then separated from it. It is not necessary to remove the hood, but this...
Engine repair Disassembly 1. Loosen the alternator belt tension, remove the belt, then remove the alternator. 2. Remove the toothed belt. 3. Remove the valve cover from the cylinder head,...