Car clutch and manual transmission repair VW Golf 1, petrol

General information about the clutch and manual transmission
There are two basic models of manual transmission - a four-speed gearbox 084 (used with 1.1/1.3 l engines) and a four- or five-speed gearbox 020 (for engines 1.5/1 6 l). The 020...

Tools and equipment
To perform the operations described in this chapter, in addition to the tools specified in the chapter " Basic rules for carrying out work ", you will need the following:...

Clutch cable
Adjustment Adjustment of the clutch cable is described in the chapter " Car maintenance work ". Replacement Sign of damage (fraying) cable inside its sheath, and a sign of lack of...

Clutch — 1.1/1.3L engines
Removal Before removing the clutch, you must remove the gearbox (see later in this chapter). 1. Mark the relative positions of the drive disc and flywheel to ensure correct...

Clutch — 1.5/1.6/1.8L engines
The clutch on models with 1.5/1.6/1.8 liter engines differs significantly from the usual one used on models with a smaller engine capacity - the clutch drive disc is attached...

Gear shift drive — 1.1/1.3 l engines
General information Since the launch of VW Golf, Jetta and Scirocco cars, the design of the gear shift drive has been repeatedly modified. On models with a 1.1/1.3 litre engine,...

Gear shift drive — 1.5/1.6/1.8 l engines
General information There are two different types of gearshift actuator. On early production cars (before August 1975, gearboxes up to #GC 25084) the reverse lock is located in...

Gearbox 084 — engines 1.1 /1.3 l
Removal The parts that must be removed or disconnected when removing the transmission from the vehicle are shown in Figure I:30. 1. Disconnect the ground wire from the battery. 2....

Gearbox 020 — engines 1.5/1.6/1.8 l
Removal The parts that must be removed or disconnected when removing the transmission from the vehicle are shown in Figure I:35. 1. Disconnect the ground wire from the battery. 2....

Gearbox repair type 084 — engines 1.1/1.3 l
Disassembling the gearbox (figure I:36) 1. Drain the remaining oil from the gearbox and wash it with solvent. 2. Remove the clutch release bearing. Remove the outer sleeve of the...

Differential 084 — 1.1/1.3L engines
Inspect the differential (figure I:51) for damage or wear of the teeth. Check the bearings and check for binding or noise when rotating. Inspect the bearings for corrosion....

Gearbox repair type 020 — engines 1.5/1.6/1.8 l
General information The fifth gear mechanism of the 020 type five-speed gearbox is mounted at the end of a similar four-speed gearbox. The following section describes the repair...

Secondary shaft and differential — engines 1.5/1.6/1.8
Removal 1. Remove the secondary shaft from the clutch housing. To do this, unscrew the bolts of the large front bearing retaining plate and remove the plate together with the...

Possible faults of the clutch and manual transmission
Possible faults of the clutch and manual transmission, their causes and methods of elimination.

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