Car gearbox VW Golf 2, petrol

Technical data
Manual transmission Automatic transmission

General characteristics of a manual gearbox
The mechanical cow gear type VW 084 or 020 includes four or five synchronized speeds and one reverse gear. The clutch release mechanism consists of a release lever, a clutch...

Frequency of inspection of the gearbox
A manual transmission does not require a lot of work during inspection. 1. Check for oil leaks in the gearbox. To do this, place the car over an inspection pit (if possible) or...

Removal the gearbox 084
Below is a description of how to remove the gearbox without removing the engine. However, if additional repairs are required for the engine, it can be removed together with the...

Disassembly and repair of gearbox 084
1. Unscrew the oil drain plug with a hex key and drain the oil into a container. Screw the plug back in. 2. Remove the clutch release bearing and shaft. 3. Unscrew and remove the...

Clutch housing — repair
27. Clean the housing and check for damage or cracks. If there is obvious damage or cracks, the housing must be replaced, but in this case, the differential mechanism must be...

Gearbox housing — repair
33. Clean the housing and check for damage or cracks. If there is obvious damage or cracks, the housing must be replaced. Then it is necessary to adjust the differential mechanism...

Input shaft of box 084
1. Using pliers, remove the retaining ring 13 from the end of the input shaft that ends with splines (figure 6.5). Figure 6.5. Input shaft of gearbox 084 1 - spring ring; 2 -...

Output shaft of box 084
16. Remove the retaining spring ring 14 from the end of the output shaft using pliers, and then remove the support washer 13. A new spring ring must be installed during...

Synchronizers — box 084
1. In general, synchronizer units do not require replacement. However, if one element is damaged, the entire unit must be replaced. Replacing only the synchronizer hub or the...

Differential mechanism — box 084
1. You cannot disassemble the differential mechanism yourself. Special equipment is required (thermal electrodes) to heat the components to the appropriate temperature. However,...

Installation of gearbox 084
It is necessary to make sure that all components are clean and then lubricate all bearings and bearing surfaces with gearbox oil The elements should lie on clean paper or foil. 1....

Gear selection mechanism for gearbox 084
1. Raise the front of the car and place it on stands. Apply the handbrake. 2. With the gear selector handle in neutral, mark the relative positions of the longitudinal shaft and...

Removal the gearbox 020, 4 and 5 speed
1. To remove the gearbox, you must act according to the description of points 3.1-3.5 (inclusive). 2. Disconnect the clutch cable from the clutch release lever. 3. Disconnect the...

Disassembly and repair of gearbox 020, 4-speed
1. Unscrew and remove the reverse light switch (photo 6.18). 2. Unscrew and remove the bolt securing the selector shaft assembly (photo 6.19). 3. Unscrew the nut and remove the...

Gearbox assembly 020, 4-speed
1. It is necessary to act according to the description of point 17 due to the fact that the boxes are similar. 2. If the ball bearing has not been installed before, it must be...

Disassembly and repair of gearbox 020, 5-speed
Before you begin disassembling the gearbox, you must read the general information about repair. 1. Remove the clutch pusher from the input shaft. 2. Unscrew the bolts and remove...

Input and output shafts 020, 5-speed
Input shaft 1. If the clutch pusher has a gap in the input shaft bushing, it is necessary to remove the bushing from the end of the input shaft together with the seal and press in...

Synchronizers for 020 gearbox, 4- and 5-speed
1. It is necessary to pay attention to the following remarks on gearboxes of type 020 it is installed on the side of the 1st speed gear. As a spare part, the ring has all the...

Gearbox installation 020, 5-speed
1. Install the main gear pinion with the differential mechanism into the gearbox clutch housing 2. Install the cone ring into the differential mechanism bearing and install the...

Gear selection mechanism for gearbox 020
1. The figure shows the external gear selection mechanism (figure 6.23). Figure 6.23. External gear selection mechanism 1 - bracket fixed to the gearbox; 2 longitudinal lever, 3-7...

General characteristics of automatic transmission
The automatic transmission is a three-speed planetary gear transmission incorporating two multi-plate clutches, one multi-plate brake and one brake band. A hydrokinetic clutch...

Automatic transmission service
1. Every 15,000 km, it is necessary to check the oil level in the automatic transmission and top it up if necessary. The check should be carried out with the engine warmed up at...

Removal the automatic transmission
1. The steps to remove an automatic transmission are somewhat similar to those to remove a manual transmission. However, there are some differences. 2 Loosen the lower starter...

Overload test
1. The overload test is used to check the hydrokinetic transmission, its results can also indicate the malfunction of the automatic transmission. 2. Connect the rev counter to the...

Automatic transmission gear selector cable
1. At the end of the cable on the transmission side, unscrew the cable clamp nut and disconnect the cable from the fastening. 2. Working inside the vehicle, loosen the bolts...

Carburetor cable and gas pedal cable
VW cars with automatic transmission have a system that makes it possible to automatically downshift during acceleration. For example, when driving in third gear, there is a need...

Gearbox fault table

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