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Adjusting the residual fuel supply (VW Passat B4)

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  • Passat
  • Passat B4
  • Diesel engine
  • Power and control system
  • Adjusting the residual fuel supply
            0


The position of the residual fuel supply adjusting screw is set at the factory and should not be changed during operation. Violation of the screw position may result in the following:
  • if the screw is turned out too much, the free play of the fuel supply control lever increases and the residual supply becomes lower than required. This causes interruptions in the engine operation during starting, acceleration and at low speeds, and the engine "shakes";
  • if the screw is too tight, the residual feed exceeds the norm. This leads to an increased crankshaft speed at idle, which cannot be reduced to the norm.

To restore the screw position, warm up the engine (oil temperature not less than 60°C) and switch off the current consumers. Remove the plug from the adjusting screw 5 (Fig. 3-40) or 4 (Fig. 3-41) of the residual feed and loosen the screw lock nut.

Fig. 3-40. Adjusting screws of fuel injection pumps of engines «1Y», «RA» and «SB»:

Fig. 3-40. Adjusting screws of fuel injection pumps of engines "1Y", "RA" and "SB":
1 - idle speed adjusting screw;
2 - maximum speed adjustment screw;
3 — minimum idle speed limiting screw;
4 — maximum idle speed limiting screw;
5 — residual fuel supply adjusting screw.


Fig. 3-41. Adjusting screws of the high-pressure fuel pump of the «AAZ» diesel engine:

Fig. 3-41. Adjusting screws of the high-pressure fuel pump of the "AAZ" diesel engine:
1 - idle speed adjusting screw;
2 — minimum idle speed limiting screw;
3 - Fast idle speed adjusting screw;
4 — residual fuel supply adjusting screw;
5 — maximum speed adjustment screw.


If the residual flow is below normal, tighten the adjusting screw until the crankshaft speed begins to increase, then loosen the screw by half a turn.

If the residual feed is higher than the norm, turn the adjusting screw out until the crankshaft speed becomes stable, then turn the screw in until the crankshaft speed starts to increase, then turn the screw back half a turn. After adjustment, tighten the adjusting screw lock nut and install a new plug on the screw.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Adjusting the maximum engine speed without load
Adjusting the fast idle speed of the diesel engine «AAZ»
Diesel Idle Speed Adjustment
Adjusting the fuel injection advance angle
Removal and installation of fuel injection pump
Power supply system with mechanical drive of engines «1Y», «RA», «SB», «AAZ»
Next articles
Removal and installation injectors
Disassembly and inspection of the technical condition of injectors
Checking the operation of the injector needle valve
Checking and adjusting the injection start pressure of the injectors
Draining sediment from the fuel filter
Removal air from the fuel system


Similar articles from other manuals for VW cars:
Fuel supply system, gear shift and fuel consumption indicator… Golf 2 (1984-1993, petrol)
Safety and cleanliness rules when working with the fuel supply… Polo 4 (2001-2009)
Checking the fuel pressure regulator and residual pressure… Touareg 1 (2002-2006)
Relieving pressure in the high pressure area of the fuel system Tiguan 1 (2007-2015)
Additional air supply system Sharan 1 (1995-2000)
Fuel supply problems Transporter T3 (1979-1992)
Checking and adjusting the fuel supply by the accelerator pump Beetle (1960-1986)
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