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Timing drive (2.0 liter diesel engines, 100/103 kW) (VW Golf 5)

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The 2.0-litre, 100/103 kW diesel engine has an aluminium cross-channel cylinder head with two exhaust and two intake valves per cylinder. The valves are arranged vertically and are actuated by two overhead camshafts via roller rocker arms. The rocker arms rest on hydraulic bearing elements that compensate for valve clearances.

The camshafts are driven by the crankshaft via a toothed belt. The exhaust camshaft, along with the valves, also drives the "pump-injector" units, which are located between the four valves of each cylinder.

The camshaft of the intake valves, along with the valve drive, drives a dual pump that supplies fuel to the pump-nozzle units, and also creates a low pressure for the vacuum booster of the brake drive (see illustration 16.0).

Timing drive. Cars with a 2.0-liter diesel engine and a power of 100/103 kW (136/140 hp) AZV/BKD

Timing drive. Cars with a 2.0-liter diesel engine and a power of 100/103 kW (136/140 hp) AZV/BKD
1 - upper part of the timing cover
2 - toothed belt. Before removing the belt, mark the direction of rotation of the belt. Check the condition of the belt. Bending the toothed belt is not allowed
3 - guide roller
4 - bolt Tightening torque 100 Nm
5 - bolt. Tightening torque 25 Nm
6 - exhaust camshaft gear
7 - gear hub
8 - intake camshaft gear
9 - gear hub
10 - bolt. Tightening torque 10 Nm
11 - rear cover of the timing drive
12 - tension roller
13 - nut. Tightening torque 20 Nm + 45° turn (1/8 turn)
14 - guide roller
15 - bolt. Tightening torque 20 Nm
16 - water pump
17 - bolt. Tightening torque 10 Nm
18 - toothed belt gear on crankshaft
19 - bolt. Tightening torque 120 Nm + 90° turn (1/4 turn). The bolt must be replaced after each dismantling. No additional lubrication of the bolt flange or thread is required. The bolt can be turned in several steps
20 - bolt Tightening torque 40 Nm + 90° turn (1/4 turn). The bolt must be replaced after each dismantling
21 - lower part of the timing cover
22 - belt pulley on the crankshaft. The pulley can be installed on the shaft in only one position
23 - bolt. Tightening torque 10 Nm + 90° turn (1/4 turn). The bolt must be replaced after each dismantling
24 - cover
25 - central part of the timing cover
26 - Engine mount bracket
27 - bolt. Tightening torque 45 Nm

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Cylinder head cover and cylinder head — removal and installation
Timing Belt — Installation (Diesel Engines 1.9/2.0L, 75/90/100/105 HP, AVQ/BRU/BJB/BKC/BLS/BDK)
TDC of piston of cylinder No. 1 (diesel engines 1.9/2.0 liters, 75/90/100/105 hp, AVQ/BRU/BJB/BKC/BLS/BDK)
Timing drive (diesel engines 1.9/2.0 liters, 55-77 kW)
Cylinder head (petrol engines 2.0 liter, 150 hp, AWX/BLR/BLX/BLY)
Timing drive (petrol engine FSI 2.0 liter, 150 hp)
Next articles
TDC of the piston of cylinder No. 1 and the installation of the toothed belt
Tightening torques for threaded connections of engine suspension components
V-belt — removal and installation
Engine — Start
Engine lubrication system
Oil pump and oil pan (1.4/1.6 litre FSI petrol engines)


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