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Passat B2 (1981-1988) Passat B3 (1988-1993) Passat B4 (1988-1996) Passat B5 (1996-2005) Passat B6 (2005-2010)

Cylinder block (VW Passat B4)

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The cylinder block is sleeveless and made of special cast iron using pressureless casting. The cylinder block contains five main bearing supports for the crankshaft (Fig. 3-7).

Fig. 3-7. Cylinder block parts:

Fig. 3-7. Cylinder block parts:
I — diesels "1Y", "SS", "1Z", "AFN";
II — diesel "RA";
III — cars with automatic transmission.
1 — cylinder block;
2 — front crankshaft oil seal holder;
3 — oil seal;
4 — crankshaft rear oil seal holder;
5 — oil seal;
6 - technological plug;
7 — lid;
8 — oil dipstick tube;
9 - oil nozzle;
10 — oil deflector shield;
11 — oil pan;
12 — upper clutch housing cover;
13 — lower clutch housing cover;
14 — clutch housing cover/


Cylinder block

Note: For the "AAZ" engine, the maximum permissible clearance in the lock is:
  • upper compression ring: 1.2mm;
  • lower compression ring: 0.6 mm;
  • oil scraper ring: 1.2 mm.

Checking the technical condition and repairing the cylinder block of diesel engines is carried out in analogy with the instructions in the corresponding section "Gasoline 8-valve engine".

Warning: The maximum allowable clearance between the piston and cylinder when worn for "1Z" and "AFN" engines is 0.1 mm.

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Engine assembly
Disassembling the engine
Removal and installation the engine
Diesel engines. General information
Next articles
Features of the connecting rod and piston group
Checking the technical condition of the connecting rod and piston group
Features of the crankshaft and flywheel
Features of the gas distribution mechanism
Features of the cylinder head design
Removal and installation the cylinder head


Similar articles from other manuals for VW cars:
Cylinder block Golf 3 (1991-1997)
Cylinder block, camshaft and flywheel Polo 3 (1995-2003)
Removal and installation the cylinder head cover Touareg 1 (2002-2006)
Cylinder block from the gearbox side Tiguan 1 (2007-2015)
Checking the mating surface of the cylinder block Sharan 1 (1995-2000)
Timing Belt Adjustment (4-Cylinder Petrol) Transporter T4 (1990-2003)
Cylinder block for 1.4 L petrol engines (BCA and BUD) Caddy 3 (2003-2010)
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Passat B6 
  • General information
  • User manual
  • Maintenance
  • Petrol engine 1.6L
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection system
  • Petrol engine 2.0L
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel and exhaust systems
  • Diesel engine 2.0L
  • Engine repair
  • Cooling and lubrication system
  • Fuel and exhaust systems
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
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  • Steering
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  • Body
  • Exterior (external elements)
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  • Power devices
  • Lighting and appliances
  • Electrical circuits
Passat B5 
  • General information
  • User manual
  • Weekly checks
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling system
  • Fuel system (petrol)
  • Fuel system (diesel)
  • Engine management
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Drive shafts
  • Chassis
  • Car suspension
  • Wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and covers
  • Ventilation and heating
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
Passat B4 
  • General information
  • User manual
  • Maintenance
  • Technical data
  • 8-valve engine
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Ignition system
  • Fuel injection «Mono-Jetronic»
  • Control system «Mono-Motronic»
  • Control system «Digifant»
  • Control system «Simos»
  • 16-valve engine
  • Engine repair
  • Cooling and lubrication system
  • Fuel injection «K-Jetronic»
  • Control system «KE-Motronic»
  • Control system «Digifant»
  • Diesel engine
  • Engine repair
  • Cooling and lubrication system
  • Power and control system
  • Turbocharging system
  • Digital control system
  • Transmission
  • Clutch
  • Manual gearbox
  • Hydromechanical gearbox
  • Front wheel drive
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
Passat B3 
  • General information
  • User manual
  • Driving Tips
  • Maintenance instructions
  • Technical data
  • Power unit
  • Engine repair
  • Ignition system
  • Lubrication system
  • Cooling system
  • Supply system
  • Petrol injection system
  • Diesel engine
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior
  • Interior
  • Heating system
  • Electrical equipment
  • Power devices
  • Lighting system
  • Equipment and devices
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  • Electrical circuits
Passat B2 
  • General information
  • Introduction to instructions
  • User manual
  • Power unit
  • Engines 4-cylinder FZ
  • Engines 4-cylinder
  • Engines 5-cylinder
  • Transmission
  • Clutch
  • Four-speed gearbox
  • Five-speed gearbox
  • Hydromechanical gearbox
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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