Remove the camshaft timing belt guards. Remove the toothed belt tensioner, crankshaft pulley and shoe. Remove toothed belt. Remove intake manifold and exhaust manifold. Loosen the cylinder head bolts in the reverse order of tightening (pic. 3-11).
Remove cylinder head.
Note. Whenever the cylinder head is removed, replace the cylinder head bolts with new ones.
Install the cylinder head in the reverse order of removal, taking into account the following:
- before installing the cylinder head on the cylinder block, align the TDC mark on the flywheel with the mounting lug in the hatch of the clutch housing;
- if necessary, measure the protrusion of the pistons relative to the plane of the cylinder block, calculate the arithmetic mean value and determine the thickness of the cylinder head gasket in accordance with Table 3-7;
- turn the crankshaft counterclockwise so that the pistons of all cylinders are approximately at the same level;
- install the cylinder head, hand-tighten the mounting bolts and tighten them in the specified manner and in the specified order (pic. 3-11).
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