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Installing the secondary shaft (VW Golf 2)

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  • Golf 2
  • Transmission
  • 4-speed gearbox 084
  • Installing the secondary shaft
            0


Insert the secondary shaft bearing into the gearbox housing. Insert the shaft assembly together with the rod and forks of the first/second gears, as well as the reverse gear.

After inserting the secondary shaft, check whether the rod and reverse gear move easily. Install a small adjusting washer and a lock ring on the end of the shaft.

If the replaced parts require gearbox adjustment (see table below), it is necessary to insert a feeler gauge between the retaining ring and the bearing to select such a thickness of the small washer to maintain a gap of 0-0.5 mm, a difference of 0.05 mm in these gaps for the primary and secondary shafts. The measurement is shown in Figure 298.

If the replaced parts require gearbox adjustment (see table below), it is necessary to insert a…


To determine the thickness of the large adjusting washer, insert the bearing completely and measure the distance between the gearbox housing and the outer race of the bearing. To take the measurement, use an indicator, since this distance is extremely small (figure 299). The thicknesses of the washers depending on the result obtained are given in Table 18.

To determine the thickness of the large adjusting washer, insert the bearing completely and measure…


Attention! If the secondary shaft is being replaced, before installing the first gear, you need to count the number of teeth of the main gear drive gear again, as it is different for different engine modifications. To differentiate, the shaft has a certain number of grooves in the middle of its length (or does not have them). Designation of the driven gear given here.




Table 18. Determining the thickness of the large adjusting washer



Measured distance,Thickness of the washer,Part number by katanory
0,14-0,180,45084301493 J
0,19-0,230,50084301493 K
0,24-0,280,55084301493 L
0,29-0,330,60084301493
0,34-0,380,65084301493 A
0,39-0,430,70084301493 B
0,44-0,480,75084301493 C
0,49-0,530,80084301493 D
0,54-0,580,85084301493 E
0,59-0,630,90084301493 F
0,64-0,680,95084301493 G
0,69-0,731,00084301493 H
0,75-0,791,05084301493 M
0,80-0,841,10084301493 N
0,85-0,891,15084301493 R
0,90-0,941,20084301493 Q
0,95-0,991,25084301493 R
1,00-1,041,30084301493 S

This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text has been checked: Kolesnikov Artem

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Previous articles
Assembling the primary shaft
Secondary shaft assembly
Checking the wear of gearbox parts
Disassembling the secondary shaft
Disassembling the primary shaft
Gearbox housing repair
Next articles
Installing the primary shaft
Assembling the rod locking device
Repair of the main gear and differential
Assembly of the main gear and differential
Gear selection mechanism repair


Similar articles from other manuals for VW cars:
Installing a shaft seal ring with a flange Passat B6 (2005-2010)
Installing the timing belt Polo 3 (1995-2003)
Replacing the secondary shaft seal ring Touareg 1 (2002-2006)
Balance shaft drive chain Tiguan 1 (2007-2015)
Installing the intermediate shaft Sharan 1 (1995-2000)
Installing the machine on stands Transporter T4 (1990-2003)
Removal and installation of the primary shaft, secondary shaft,… Caddy 3 (2003-2010)
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